Automatic Facial Tissue Making Machine

One-stop Facial Tissue Production Line
  • From material feeding to facial tissue bag packing
  • 1 facial tissue making machine
  • 1 log saw cutter machine
  • 1 individual packing machine
  • 1 bag packing machine
 Parameters
 Item

Automatic Facial Tissue Making Machine

Folding Roller Width

1550mm

 Max. Unwinding Width

1500mm

 Layers

2

 Folding Speed

90-110m/min x 7

 Folding Speed Adjustment

Knob

 Folding Type

V shape

 Open Size

180±2mm (customizable)

 Folding Size

90±2mm (customizable)

 Paper Grammage

13gsm-23gsm

 Amount Counting

Photoelectric sensor, left and right misalignment counting device

 Amount Setting

Touch screen control

 Min. Air Pressure

0.6Mpa

 Air Consumption

50l/h

 Web Threading

Manual

 Paper Break Detection

Yes

 Voltage

AC 380V/220V, 60Hz/50Hz

Related Machines

Why Jota Automatic Facial Tissue Making Machine

Saudi Arabian client Mr. Faisal purchased 3 production lines of household paper related products from we Jota last month, one of these 3 production lines is automatic facial tissue making machine.

From Mr. Faisal establishing contact with us to Mr. Faisal purchasing 3 production lines, the whole process is a process of mutual trust accumulation.

Mr. Faisal is a project manager. Before contacting us, he did not know anything about the facial tissue production line.

In order to assist Mr. Faisal to understand the facial tissue production line as soon as possible, our Jota sales always answer Mr. Faisal’s questions in a timely manner.

First of all, our Jota sales team made a detailed facial tissue making flow chart for Mr. Faisal, so that Mr. Faisal can have a basic understanding of the facial tissue production process.

facial-tissue-making-flow-chart

After a basic understanding of the facial tissue production process, we introduced these related machines to Mr. Faisal one by one.

The first is the facial tissue folding machine.

Automatic-Facial-Tissue-Making-Machine-1

The facial tissue machine is the so-called facial tissue folding machine.

As for the box draws and soft draws we usually mention, they are distinguished according to the different packaging methods.

box-draw-facial-tissue

Box draws

soft-draw-facial-tissue

Soft draws

Generally, those packed in boxes are called box-draw facial tissue; those packed in plastic bags are called soft-draw facial tissue.

Regardless of box draws or soft draws, the facial tissues inside are both processed by a facial tissue folding machine.

The mother roll facial tissue is placed on the unwind stand by hoisting device, and each unwind stand is equipped with an independent motor to drive the web to move forward;

facial-tissue-machine-unwind-stand

During the web forwarding process, it is firstly embossed by edge embossing unit;

fringe-embossing-unit

Edge embossing unit

Then it is cut by a rotary sheet cutting blades set, and the cutting position is determined by the expansion sheet size, expansion sheet size is preset on the touch screen;

Then fold the expansion sheet into a half-folded sheet through the vacuum folding roller (including the adjustable vacuum air valve at both ends);

vacuum-folding-roller

Vacuum Folding Roller

vacuum-pump

Vacuum Pump

The half-folded sheet is then transferred to the curved stainless steel guide plate by sheet separating manipulator.

During the shifting process, the automatic counting device will automatically calculate the number of half-folded sheets;

After counting, the half-folded sheet enters the discharging pallet (including power transmission, speed adjustable), and waits for connection with the log saw cutter.

There is waste generated during the facial tissue folding machine operation, waste is absorbed by the vacuum adsorption fan and then discharged.

With a vacuum adsorption fan, it can prevent the waste from affecting the machine operation, and ensure the smooth progress of production.

Some customers not only require edge embossing on facial tissues, they also require pattern embossing on facial tissues.

We can customize the embossing station according to your requirements.

Pattern-Embossing-Station

Pattern embossing station

Let the web pass through the pattern embossing station before entering the edge embossing unit, and the embossing pattern can also be customized according to your requirements.

After the semi-finished facial tissue is produced by the facial tissue folding machine, it needs to be cut by a log saw cutting machine.

Double-Channel-Log-Saw-Cutter-Machine-1

Log saw cutting machine

Jota facial tissue log saw cutting machine is equipped with a servo system, which can cut semi-finished facial tissues with length 400-2000mm, width 90-120mm, height 10-120mm (other sizes can be customized)

The cutting length range is 80-250mm, and the maximum cutting speed can reach 180 cuts/min.

The log saw blades above the conveying channel is responsible for cutting semi-finished facial tissues.

Double-Channel-Log-Saw-Cutter-Machine-2

Log saw blade

The cut surface’s verticality tolerance is ±1mm, and the cut surface’s length tolerance is also ±1mm, which can ensure the cutting quality to the greatest extent, and improve the finished tissue paper’s flatness and beauty.

The log saw blades are equipped with an automatic lubrication and sharpening system, which can automatically sharpen the blade according to the different cutting time;

At the same time, the sharpening and lubrication time can be adjusted through the touch screen.

Jota facial tissue log saw cutter can be equipped with single-channel and dual-channel, and each channel can be equipped with an independent servo motor.

In order to ensure more accurate cutting of 180 times per minute, Jota facial tissue log saw cutter is also introduced a photoelectric sensor for edge position control, which can effectively correct edge deviation.

Because Jota facial tissue log saw cutter introduces touch screen control, the facial tissue paper length can be preset on the touch screen.

The control accuracy can reach 0.1mm, and the adjustable cutting length range is 80-250mm (when the cutting length is greater than 180mm, the cutting speed will decrease).

In order to realize the function of our Jota facial tissue log saw cutting machine, of course, the servo drive unit and frequency inverter are essential.

The most important thing is that the machine is equipped with advanced PLC to receive and send various commands, to ensure the continuous machine operation in an orderly manner.

log-saw-cutter-control-cabinet

After log saw cutting, the semi-finished facial tissues are converted into finished facial tissues, and then the packaging process is about to begin.

The stacked finished facial tissues come out of the log saw cutter and usually enter the individual packaging conveyor belt first.

Single-Roll-Packing-Machine

If the log saw cutter is connected to a fully automatic facial tissue folding machine, the stacked facial tissue will automatically enter the conveyor belt of the individual packing machine;

If the log saw cutter is connected to a semi-automatic facial tissue folding machine, the operator needs to put the stacked finished facial tissues on the transfer line of the individual packing machine.

The finished facial tissues are first flattened by a flattening station, and then sorted out, and then pushed to the nylon pushrod.

Stacks of finished facial tissues line up in front of the nylon pushrod and wait to be pushed to the support plate.

The finished facial tissue is lifted up by the cylinder on the paper support plate to the packaging pushrod and then pushed into the packaging station by the packaging pushrod.

The vertical sealing is performed first, and the upper and lower film guides are coordinated to complete, and then go through the moving film guide, fold the film up and down, and side iron, and finally complete the individual packing.

Individual-Facial-Tissue-Packing-Machine-Flow-Chart

The specific process can refer to the following video.

The control panel of the Jota individual facial tissue packaging machine was developed by ourselves.

The operating speed is very stable, and there will be no abnormal vibration, noise, and temperature surge during the operation.

There is a 2m buffer conveyor belt that can store the facial tissue into the machine, the paper contact part is made of stainless steel (toilet paper feeding conveyor belt material is food grade PU).

The wrapping film feeding is controlled by the servo motor and the control board, pattern area is precisely positioned.

The feeding conveyor is equipped with a tapping device to make the packaging effect smooth.

The film cutting is controlled by a rotary spring cutting machine with a servo motor.

If there is no facial tissue paper, the machine will not pull out the film, and the rotary spring cutter will not cut, which can extend the cutter life.

The machine can detect facial tissues that are too long or too short to prevent overload protection, so as to avoid damage to the host cam brake and folder.

The machine is equipped with 3 film guides and 5 tissue paper conveyors to ensure that there are no empty bags and no facial tissue paper jams during the production process, thus improving the production efficiency of the machine.

The seal is very neat and there is no folding failure.

The main motor has reverse rotation control, and the speed can be changed freely.

Operation faults and problems will be displayed on the HMI, and you can check them in time.

The double-head bag packing machine is connected to an individual facial tissue packing machine.

Multi-roll-Wrapper

Such a machine only needs one operator to carry out the bagging work in front of the machine.

After the bagging is completed, press the manual button and the machine will automatically bag the soft-draw facial tissue, automatically fold, automatically cut, and seal.

This machine adopts PLC control, speed, temperature, and packaging size are adjustable;

Automatic bagging, automatic folding, automatic sealing, and the sealing cut adopts double temperature control and is formed by the machine.

The sealing effect is beautiful and square.

The machine is easy to operate and can save labor more effectively.

If you have a plan to purchase a facial tissue machine, please feel free to send us an inquiry on this website, we will reply to you in detail as soon as possible.

Automatic Facial Tissue Making Machine Ultimate FAQ Guide

Facial Tissue Paper

How facial tissues are made?

Nowadays, many of the raw materials used to produce paper are recycled paper, which will be sterilized during the production process.

Let’s take a look at the magical process of facial tissue making together.

The 1st step is to recycle paper.

How-facial-tissues-are-made-1

The recycled paper must be ground into powder through a grinder.

How-facial-tissues-are-made-2

The 2nd step is to remove the ink.

Mix the powder with water and it will become pulp.

Then fill the air, the ink in the pulp will be absorbed by the bubbles, and then float, as long as this layer of the floating matter is filtered out, the rest is pure pulp.

How-facial-tissues-are-made-3

The 3rd step is to roll the pulp and squeeze out the dirty water.

The ink-free pulp is continuously rolled by each roller, and as it is rolled and becomes thinner, the dirty water is also squeezed out.

How-facial-tissues-are-made-4

The 4th step is to stir, disperse, and clean the pulp.

How-facial-tissues-are-made-5

The screw press breaks up the pulp and then cleans it with sterile water and bleach to obtain white pulp, so such white pulp can be used for production.

How-facial-tissues-are-made-6

The 5th step is shaping and drying.

The pulp is evenly spread on the conveyor belt, rolled again by rollers, squeezed out the moisture, and then dried by a heat machine.

The final paper is then wound into a large paper roll.

How-facial-tissues-are-made-7

The 6th step is to remove wrinkles and cut.

How-facial-tissues-are-made-8

Cut the paper after stretching.

During the stretching process, curls and wrinkles can be removed.

Cutting: A blade passes at a fixed time, cutting once every 22cm, this is the length of each facial tissue.

How-facial-tissues-are-made-9

The 7th step is to fold.

Looking at the left and right rollers from directly above, insert a piece of paper on the left and a piece of paper on the right, and then stack the paper.

How-facial-tissues-are-made-10

The 8th step is to draw the paper into stacks, cut, and pack.

How-facial-tissues-are-made-11

Cut according to different specifications.

After the cutting is completed, it enters the conveyor belt, and the robotic arm places each stack of paper in a suitable position for subsequent packaging.

How-facial-tissues-are-made-12

A pack of facial tissue has been produced like this!

What is the use of facial tissue paper?

You certainly don’t know the 6 uses of facial tissue paper.

1. Make steamed buns easier

If you do not have a steaming cloth for steaming buns at home, you can spread a facial tissue paper on the bottom of the steamer.

steamed-buns

Because the facial tissue paper has permeability, the steamed buns will not become sticky due to the dripping water, and will not affect the taste.

2. Make the fish lasting fresh

Kill the fish first, then fold the facial tissue paper into small pieces several times, and use the hard corners to scrape away the remaining tissue in the fish belly, which can reduce the fishy smell.

3. Let the silk of corn fall off

Wet the facial tissue paper with water and wrap it on the corn to remove the silk of corn.

4. Make hard candy soft

White sugar and brown sugar will agglomerate and become hard after a long time.

hard-candy

To make the sugar soft, pour the sugar cubes into a large bowl and cover with a wet facial tissue paper.

After storing overnight, the sugar cubes will easily break and fall apart.

5. Keep vegetables fresh

Vegetables will wilt if they are stored in the refrigerator for a long time.

You can put facial tissue paper in a plastic bag first, and then put the vegetables in, so that the inside of the plastic bag can be kept at a proper humidity, and the vegetables can naturally be stored for a long time.

6. Keep the iron pot away from rust

After cleaning the iron pan, use a paper towel to dry the water at the bottom of the pan, and then put a facial tissue paper on the bottom of the pan.

Because the facial tissue paper has good water absorption, the iron pan is not easy to rust when stored.

What brand of facial tissue is the best quality?

We all use facial tissue, high-quality facial tissue let people enjoy more when using it, and bring people a quality life.

So, what brand of facial tissue is the best quality?

1. C&S

Beginning in 1999, the products are exported to Southeast Asia, the Middle East, Australia, Africa and other overseas markets.

best-quality-facial-tissue-1

2. Vinda

Beginning in 1985, it is a famous brand in Guangdong Province. It has two production bases in Malaysia, one production base in Taiwan, and one post-processing plant in Australia.

best-quality-facial-tissue-2

3. Breeze

Breeze, a brand of APP Group, a large-scale tissue production, and marketing company in Asia, was founded in 1998 in China.

best-quality-facial-tissue-3

4. Mind Act Upon Mind

Mind Act Upon Mind is the main brand of Hengan Group. Its products include dry wipes, wet wipes, and plastic wrap.

best-quality-facial-tissue-4

5. May Flower

Yuen Foong Yu Paper Mfg. Co., Ltd, founded in Taiwan in 1968, is the largest paper group in Taiwan and the leading brand of household paper.

best-quality-facial-tissue-5

6. Tempo

Originated in Germany in 1929 and entered China in 2009, a large multinational consumer goods and paper company. Vinda International acquired its Asian business in April 2016.

best-quality-facial-tissue-6

7. Nepia

Established in Japan in 1873, under the Oji Paper Group, a large-scale paper company mainly engaged in the manufacture of household paper.

best-quality-facial-tissue-7

8. Tralin

Tralin Group was established in 1979. It is a large-scale group enterprise with the pulp and paper industry as its core. It is a national innovative enterprise.

best-quality-facial-tissue-8

9. Kleenex Shujie

Kleenex, founded in 1924, is a world-renowned tissue manufacturer, a Fortune 500 company, and a multinational company dedicated to the development, production, and sales of soft and delicate facial tissues.

best-quality-facial-tissue-9

10. Hygienix

Hygienix, established in 1996, is a best-selling brand in the facial tissue paper market in Shanghai. It is a professional household paper manufacturer integrating base paper production, post-processing, operation, and sales.

best-quality-facial-tissue-10

Is the handkerchief the same as the facial tissue?

From the perspective of processing, the processing equipment for these types of paper products is different, the working principle of the processing equipment is different, and the product shape displayed after processing is also different.

Napkins are generally 1/4-folded tissues, facial tissues are V-folded tissues, and handkerchiefs are 1/12-folded tissues.

From the perspective of packaging, napkins are usually packed in nylon bags;

Facial tissues are usually packed in boxes or plastic bags around 200 pieces;

And handkerchiefs are packed in a pack of ten sheets.

paper-hankerchief

vinda-paper-hankerchief

What’s the difference between facial tissue and toilet paper?

Our household paper is mainly divided into two categories:

difference-between-facial-tissue-and-toilet-paper-1

One is toilet paper; the other is tissue paper, including handkerchiefs, paper towels, napkins, and so on that we commonly use.

Many people think that tissue paper and toilet paper are the same, but they are actually quite different.

Even if they are all qualified products, the sanitary standards established by the country are quite different.

1. Different bacteria content

The tissue paper directly touches the face, and the hygiene requirements are very strict.

According to national regulations, the bacterial content per gram of tissue paper shall not be higher than 200 units;

The requirements for toilet paper are relatively loose, and the bacterial content per gram of toilet paper shall not be higher than 600 units.

In other words, the amount of bacteria in toilet paper is three times that of tissue paper.

difference-between-facial-tissue-and-toilet-paper-2

2. Papermaking wood pulp is different

The virgin wood pulp and pure wood pulp we see are not the same concepts when we buy facial tissues.

Raw wood pulp means that the wood pulp for paper making is new raw material.

According to the national health standards, the virgin wood pulp must be used for facial tissues.

virgin-wood-pulp

Recycled materials are allowed in pure wood pulp, and the use of recycled materials to make toilet paper is in line with national health standards.

In this way, would you wipe your mouth with toilet paper again?

3. Different requirements for the fluorescent whitening agent

The tissue paper must be in contact with the human face.

According to the regulations, it must not contain a migratory fluorescent whitening agent.

fluorescent-whitening-agent

Qualified tissue paper can be used with confidence and will not damage the skin.

The sanitary standard does not specify whether the toilet paper contains a migrating fluorescent whitening agent, and the content is not clear.

Friends who are used to using toilet paper to wipe their faces should pay attention to it.

Is paper towel and tissue paper the same?

Kitchen paper towels are more capable of absorbing liquids than toilet paper, napkins, or facial tissues.

Kitchen-paper-towels

There are two processes in the manufacture of kitchen towels: wrinkling and embossing.

The wrinkling process adds more open areas for water supply to the kitchen towels;

The embossing process makes the surface of the paper towel from flat to irregular, and there are more blank spaces between the paper layers for water to enter.

Colored facial tissues

Since the end of the 90s, if you are invited to a Westerner’s home for a dinner or party, you will find that many hosts will provide a colorful and personalized tissue for guests to use when dining.

Colored-facial-tissues

These beautiful tissues not only set off the dining atmosphere, add a unique color to the ordinary table, but also fully demonstrate the owner’s thoughtfulness and enthusiasm.

Nowadays, in major hotels and restaurants in Europe, America, and Australia, colored tissues are becoming the darling of the market;

In countries with more developed table and party cultures such as Germany and the United States, colored tissues already have a large number of loyal household users.

In these western countries, even ordinary families like to provide such unique tissues for visitors to use, and the patterns and styles of tissues provided each time will change with the occasion or festival.

As the use of colored tissues becomes more and more popular, a number of manufacturers specializing in the production and design of colored tissues have appeared in Western countries accordingly.

For most Chinese people, colored tissues can only be regarded as a novelty.

It is only in recent years that such beautiful and useful fashion products have slowly been placed on the tables of various high-end hotels, clubs, and western restaurants in China, and become a novelty that attracts people’s attention.

colored-tissues

At present, the level of domestic color tissue manufacturing is uneven, and only a few can meet international standards.

Due to the particularity of facial tissue, foreign demand is far greater than domestic, so these companies export more.

Based on foreign rigid requirements for product safety, the products of these companies need to pass European and American product security standards.

Facial tissue brands

In the Chinese market, popular tissue brands include:

  • C&S
  • Vinda
  • Tempo
  • Nepia
  • Breeze
  • BABO
  • Corou

In the international market, according to the records of Google keyword searches, the most searched tissue brands mainly include:

  • Kleenex
  • Seventh Generation
  • Puffs
  • Scotties
  • Green Forest

Facial tissue price

Search for facial tissue on the Amazon website, and the price of facial tissue from each supplier will be displayed, as shown in the photos below:

Facial-tissue-price-1

Facial-tissue-price-2

Searching for facial tissue on the B2C website in China will also show the selling prices of different suppliers.

Facial-tissue-price-3

The price of 18 packs of 120 draws/3 plies is 49.9RMB (USD$7.6);

The price of 24 packs of 150 draws/3 plies is 78.8RMB (USD$11.9);

The price of 20 packs of 200 draws/2 plies is 42.9RMB (USD$6.5).

Facial Tissue Making Machine

Facial tissue making machine operation process

Facial tissue making machine is to convert the tissue paper jumbo roll into facial tissues.

After the folded facial tissues are packed in boxes, they will become box draw facial tissues.

box-draw-facial-tissues

When in use, it is taken out one by one from the box, which is convenient and trouble-free.

The operation process of the facial tissue making machine is rough as follows:

1. The main operator first presses the start-up alarm signal, let the dedicated worker know that it has entered the paper unwinding state.

2. First restore the length counter to the “0” position, and turn the selection button to the counter starting position.

3. Turn on the tension control (the tension control has automatic and manual types, which can be switched mutually).

4. Press the start button, the indicator light is on, turn the speed-up handle to the right.

And then, turn the tension set knob (the given tension indicator has a digital display at this time, and the actual number matches the tension setting number).

5. Generally, the starting speed is between 100~150m/min.

After it is stabilized, when the roll diameter reaches 300~400mm, the speed will gradually increase to an appropriate speed (about 600m/min).

6. While the speed of the facial tissue machine is gradually increased, the assistant operator should pay close attention to the subtle changes in the paper surface of the roll.

If folds, twists, knife-edge bite, etc. are found, immediately adjust the pressure roller fine-tuning handwheel.

When the south side pleats, the handwheel is driven to the right and presses down;

When the north side pleats, the handwheel is driven to the left and lifted up.

And immediately sends a message to the main operator to increase or decrease the tension.

7. The main operator observes the edge trimming of the paper surface and the end face of the roll while the speed is stable and normal.

According to the change of the paper surface, the oil pump of the press roll can be turned on or off to ensure the quality of the roll.

8. If the paper web suddenly breaks, the main operator immediately presses the stop button and at the same time rotates the deceleration handle to the “0” position, and the facial tissue machine stops.

10. The main operator should strictly control the roll diameter and length required by the process standard.

When the length standard is reached, first turn the deceleration handle to the “0” position, and at the same time turn the tension knob to the right with the left hand to increase the tension setting.

At this time, the machine speed can be smoothly decelerated, press the stop button to stop the operation.

Facial tissue machine manufacturer

World-renowned facial tissue folding machine manufacturers include Winkler+Dünnebier GmbH in Germany, Bretting Manufacturing Co., Inc. in the United States, and DCM Group in France.

Facial tissue machine price

The price of facial tissue machines varies greatly according to the number of lanes and the degree of automation.

Moreover, the prices of tissue machines provided by suppliers in different countries will vary greatly.

The facial tissue machines produced by European and American suppliers Winkler+Dünnebier GmbH, Bretting Manufacturing Co., Inc., DCM Group, etc., are relatively high in quality and expensive;

The facial tissue machines made in China have a mature supporting supply chain, the quality of the facial tissue machines is relatively good, and the price is very advantageous.

Facial tissue paper making machine price in China

The price of facial tissue making machine in China has a wide range, from 6,000 US dollars to more than 100,000 US dollars.

You can purchase facial tissue making machine with different degrees of automation and different price ranges according to your requirements and budget.

Facial tissue paper making machine price in India

The price of Indian facial tissue making machine can be checked on the IndiaMART website.

The result of the query is shown in the picture below:

Facial-tissue-paper-making-machine-price-in-India

As can be seen from the picture, the cheap facial tissue making machine made in India only costs 5.5Lakh, which is approximately equal to US$7,420.00;

The relatively high price facial tissue making machine made in India costs 14.5Lakh, which is approximately US$20,000.00.

Facial Tissue Folding Machine

Facial tissue paper folding machine

The facial tissue folding machine is to emboss, fold, count, and cut the paper into facial tissue with a clear, clean, and beautiful embossed pattern.

The entire processing is completed by this machine at one time.

This facial tissue folding machine has a high degree of automation, good quality, fast speed, and high efficiency.

It is ideal special equipment for the post-processing of household paper.

Fully automatic facial tissue folding machine

The automatic facial tissue folding machine is based on the ordinary facial tissue machine with an automatic sorting unit, which automatically arranges the folded stacks of facial tissue sheets to the transmission line.

Ordinary facial tissue machines need to manually place the stacked facial tissue sheets on the transmission line.

Facial tissue folding machine mechanical principles

The existing facial tissue folding machines first form a crease on the base paper, and then fold the paper.

The generation of creases is usually done by setting up an origami slot and generating a vacuum in the origami slot to absorb the paper in the origami slot, thereby forming a crease.

The current facial tissue folding machine generally has an air ring at both ends of the folding roller.

The air ring on the left is for the three air channels in the folding roller, and the air ring on the right is for the other three air channels in the folding roller.

folding-roller-and-shift-fork

In the channels, air suction is implemented respectively, inhale the suction holes on the folding roller.

Facial tissue folding machine common faults and troubleshooting

1. The folding surface is not neat

(1) The shifting fork, paper unwinding section, and paper feeding section are unstable.

(2) The air ring of the folding roller is too late to close the air, the angle of the air ring needs to be adjusted.

Loosen the locking screw on the adjusting ring, and turn the angle of the air ring joint to make the folding knife groove and folding roller close air in advance, then tighten the screws.

(3) The board position before and after the discharge slot is wrong, and the distance between them is incorrect.

2. The paper dislocation is not obvious

The distance between the left and right push plates does not match with the two sides of the discharge slot.

The distance between the left and right push plates is equal to the material width plus 2 times the cylinder stroke.

The cylinder stroke is set to 6-8mm.

When the push plate moves to the right, the pipe edge of the push plate should be cut into the discharge slot 3-4mm.

3. The surface of the folding roller fails to fully absorb facial tissue

(1) The pump pipe and filter are blocked.

Clean the filter regularly. When you hear a dull sound, you must deal with it in time.

(2) Vacuum leakage.

2.1. The paper surface does not completely cover the suction holes of the folding roller.

Use silica gel or tape to block the suction holes on the folding roller that are not completely covered.

2.2. The gap between the air ring and the folding roller is too large.

Adjust the left and right bolts and adjust the three simultaneously to ensure that the gap is between 0.2-0.5mm, and add sealing grease.

2.3. Leakage of gas pipe or joint should be checked in time.

2.4. The speed of unwinding is lower than the speed of folding.

4. The shift fork breaks the paper

(1) The shift fork is not at the centerline of the shift fork groove between left and right folding rollers.

(2) Action time of the shift fork advances or delays, adjust the closing angle of the knife groove air ring and the swing angle of the shift fork.

(3) The unwinding speed is lower than the folding speed, and the distance between the front and backboard is incorrect, please adjust again.

5. Shift fork hangs paper

(1) The speed of unwinding is lower than the speed of folding, adjust the speed control hand wheel of the front and back unwind stands.

(2) Check the suction power and clean the suction grid.

6. The embossing is not clear or crushed

The gap between the two embossing rollers is controlled by the embossing adjustment bolt:

The gap at both ends is required to be the same, and the horizontal registration of the upper and lower embossing rollers can be adjusted by adjusting the screw nut on the embossing roller.

7. Embossing wrinkles

It can be achieved by adjusting the distance between the embossing roller and the bottom roller.

8. The belt and sprocket slip or jump

The tension wheel can be adjusted to adjust the belt or chain to achieve.

9. The human-machine interface does not count or count failure

(1) The proximity switch is too far away from the induction zone of the shift fork, normally 2mm.

(2) The proximity switch may be out of order, please make it clear that it is an NPN model.

10. Screaming and noising when the machine rotates

(1) All chain tension wheels need to be adjusted, refueled, and check whether there is friction between the front and rear folding rollers and the air ring.

(2) The bearing of the tension wheels is burned out and needs to be replaced.

(3) Check the rotating parts or bearings and add lubricant.

11. The combination switch is closed

(1) Leakage of host or high-voltage electrical appliances;

(2) Transformer leakage;

(3) The combination switch is broken.

12. All indicator lights are off and all electrical appliances are not working

(1) The combination switch is not closed;

(2) Automatic protection of stabilized power supply, check whether there is a short circuit in low-voltage DC electrical appliances (whether the solenoid valve coil is burned out);

(3) The fuse for the regulated power supply output is blown.

Normally, the fuse is 1A to 1.5A.

If you replace it with a new fuse, it will also burn out.

Please check the low-voltage electrical appliances, there must be a short circuit.

Interfolder Facial Tissue Machine

The interfolder facial tissue machine is used to produce facial tissue paper commonly used in daily life.

Facial tissue folding machine has unwinding tension control, which can adapt to the production of high and low tension sensitivity base paper;

The pattern can be rolled on the paper, the pattern is obvious and clear;

Interfolder facial tissue machine adopts step-less speed regulation, conveying, embossing, vacuum folding, rotary knife cutting;

Automatic counting and whole column outputting.

Tissue Log Saw Cutter

The double-channel tissue log saw cutter machine is a machine used to automatically and continuously cut facial tissues of different lengths, heights, and widths.

The design and manufacture of the whole machine adopt new electronic technology and servo drive technology;

Equipped with touch screen HMI;

Greatly enhance the stability of cutting and improve the cutting quality;

The paper feeding adopts a servo motor to drive the chain push plate to position, and the two channels are separately controlled, and the facial tissue is transported intermittently to control the cutting length;

The rotary paper cutting method, planetary rotation swing round knife holder, round knife self-rotation, slitting the effectively clamped tissues;

Equipped with an automatic sharpening system, the round knife is automatically sharpened, the sharpening wheel is automatically fed, and the parameters can be adjusted through the touch screen;

The sharpening place is equipped with a dust suction device to suck away the dust and play a role in cooling down;

The height of the cutter frame is automatically compensated to realize height adjustment.

Facial Tissue Packing Machine

Facial tissue box packing machine

Facial tissue box packing machine is able to pack facial tissue in carton box, its basic working process is shown in the following photo:

Facial-tissue-box-packing-machine-1

Facial-tissue-box-packing-machine-2

Facial tissue nylon packing machine

A facial tissue nylon packing machine is a machine that uses nylon plastic to pack facial tissue logs.

This kind of machine usually requires an operator to place one by one packing bags in front of the machine.

Facial tissue plastic packing machine

Facial tissue plastic packing machines mainly include nylon plastic and heat shrinkable film packaging machines.

Nylon plastic is mainly used for bundled multi-bag packaging, and heat shrinkable film is mainly used for single packaging.

Facial Tissue Business

Is facial tissue business profitable?

Take the facial tissue business of a small 3 lines facial tissue folding machine as an example.

The price of a small 3 lines facial tissue machine is about 75000RMB (USD$11,363.6).

The production efficiency of the 3 lines facial tissue machine is 800 to 1,000 kg in 8 hours, which can greatly meet the initial production and benefit needs of small investment customers.

At present, the quality of facial tissue paper material on the market is generally better than that of toilet paper, and the cost of facial tissue raw materials is also higher.

Calculated on the basis of 9500RMB (USD$1,439.3) per ton of whole wood pulp, the current facial tissue specifications are generally 100 draws/300 sheets, and the weight of a pack is about 80g.

Then the cost of a pack is 9500/(800Kg/0.08Kg)=0.95RMB (USD$0.144).

The average cost of the soft package is 0.2RMB per pack, so the cost of a pack is 1.15RMB (USD$0.174).

Subtract 3,500RMB (USD$530.00) from the labor costs of your local three workers, electricity costs, and daily site rent, and the final result is a day’s profit.

No matter what business, there are people who do well and who do not.

People who do well will find various ways to solve problems

If you are also this type of boss, the facial tissue business is definitely profitable for you.

After all, facial tissue is something that is closely related to life, and it is a consumable that people use every day.

How do I start facial tissue business?

If you are a new customer who has just come into contact with the facial tissue business, I suggest you follow the steps below to plan your facial tissue business.

You can also contact us to discuss this in detail, and we will provide you with constructive opinions based on experience and industry accumulation.

  • Industry and Market Research
  • Investment and Cost Analysis
  • Threats and Challenges List
  • Optional Business Insurance
  • Start-up Capital Raising
  • Business Name and Location Confirmation
  • Employee Recruitment
  • Marketing Strategies Brain-storm
  • Brand Awareness Promotion Tactics

In order to let you know more about we Jota company, please watch the following video for reference.

We Jota could also supply following related machines, if you are also interested in any type, please feel free to send us an inquiry:

  1. Hot Melt Thermoplastic CFRP CFRTP Prepreg Manufacturing Machine
  2. Fully Automatic Toilet Paper Maker
  3. Fully Automatic Thermal Paper Roll Slitting Packing Machine
  4. Plastic Film, Fabric, Aluminum Foil Slitting Rewinding Machine
  5. Paper Sheeter
  6. Paper Tube Making Machine
  7. CFRP CFRTP FRP Prepreg Slitter
  8. Paper Drinking Straws Machine
  9. Label Die Cutting Machine
  10. Flexo Printing Machine
  11. Cardboard Tube Cutting Machine
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