Fully Automatic Toilet Paper Maker

One-stop Tissue Roll Production Line
  • From jumbo roll unwinding to finished roll packaging
  • 1 toilet paper rewinding machine
  • 1 band saw cutting machine
  • 1 heat shrink film packer
  • 1 multiple rolls wrapper
  • Optional embossing unit
 Parameters
 Item

Fully automatic toilet paper maker

 Max. Unwinding Width

2900mm

 Max. Unwinding Diameter

1600mm

 Paper Core Inner Diameter

35mm-84mm

 Layers Optional

Max. 4

 Winding Diameter

70mm-250mm

 Winding Length

Touch screen set

 Paper Grammage

13gsm-22gsm

 Machine Speed

250m/min

 Winding Speed Adjustment

Speed control knob

 Winding Diameter Control

Lay-on roller cylinder’s stroke sensing

 Min. Air Pressure

0.6Mpa

 Air Consumption

1000l/h

 Web Threading

Manual

 Total Power

Winding motor 4Kw; perforating and embossing motor 5.5Kw; edge cutting servo motor 0.75Kw; waste-collecting motor 0.12Kw

 Voltage

AC 380V/220V, 60Hz/50Hz

Related Machines

Why Jota Fully Automatic Toilet Paper Maker

Mr. Faisal, a Saudi Arabian customer, ordered a fully automatic toilet paper maker, a paper cup production line, a facial tissue paper production line from we Jota last month.

We built a connection with Mr. Faisal when our Jota sales did visitor marketing.

At that time, Faisal focused on the paper roll to sheet cutting machine.

A3-A4-A5-Paper-Sheeting-Machine-1

Our Jota sales and Faisal talked a lot about the paper sheet cutter machine, and we established initial trust.

Our Jota sales also have a basic understanding of Mr. Faisal.

We know that he has been in Guangzhou for many years.

He likes China and travels. He has been to Suzhou and thinks Suzhou is beautiful.

Suzhou-Garden

Beautiful Suzhou Graden

Mr. Faisal is now a project manager, and he has many production line projects that need to be implemented.

He asks us, what production lines Jota can provide?

Our Jota sales tell Mr. Faisal that we can provide paper cup machines and fully automatic toilet paper makers.

So Mr. Faisal discussed with our Jota sales about the paper cup making machine and toilet paper production line.

Mr. Faisal felt that the paper cup machine price was high, so he avoided talking about the paper glass machine project and turned to the tissue roll production line.

In order to show Mr. Faisal the professionalism of Jota through the toilet paper roll production line, our Jota sales spent several hours preparing detailed tissue roll production line flow charts, parameter specification sheets, project books, presentation videos, etc. for Faisal.

Toilet-Paper-Maker-1

Plus the price also meets Mr. Faisal’s requirements, Mr. Faisal decided to purchase Jota’s machine for making tissue paper.

Based on the trust established in the tissue paper making machine’s discussion, Mr. Faisal directly gave his target price for the paper glass making machine and the facial tissue making machine.

After calculating, Mr. Faisal’s target price was within an acceptable range, and his orders for the automatic paper cup machine and the facial tissue machine were finalized.

In this way, the Saudi client Mr. Faisal decided to order three paper product manufacturing lines from our Jota.

He told us he will come to China for machine inspection, and he is happy that we Jota is located in Kunshan, a city only 50 kilometers away from Suzhou.

Then we can guide him to visit beautiful Suzhou again and enjoy delicious Huaiyang cuisine.

Huaiyang-Cuisine

Huaiyang Cuisine

Thanks to Mr. Faisal for trusting us, we will do our best to ensure the quality of these three production lines and deliver them to him timely.

Regarding Jota’s fully automatic toilet paper maker, as shown in the above flow chart photo, it consists of toilet paper rewinding machine, band saw cutting machine, paper roll packing machine, etc.

In order to better understand our Jota automatic toilet roll making machine, let’s refer to the following video to introduce our Jota toilet paper rewinding machine, band saw cutter machine, and paper roll packaging machine in details.

The main task of our Jota toilet tissue rewinding machine is to produce semi-finished toilet paper rolls.

Semi-finishe-toilet-paper-rolls

Semi-finished Toilet Paper Rolls

The working process of the toilet paper rewinder is unwinding, web feeding, perforating, edge embossing, semi-finished roll pushing out, new paper core feeding, tail cutting and sealing, lay-on roller pressing new core, semi-finished roll ejecting.

Many customers also require embossing toilet paper.

We Jota specially designed an optional independent embossing unit for such customers, the embossing unit can be integrated into Jota’s fully automatic toilet paper maker.

Independent-Embossing-Unit

Independent Embossing Unit

The side plate of the Jota embossing unit is made of 41mm thickness steel plate, the plate is precisely processed by the CNC machining center;

The embossing unit is equipped with a 240mm diameter steel pattern roller and Nitrile rubber roller.

The steel roller embosses the rubber roller for embossing pattern on toilet paper.

Steel-pattern-roller-and-Nitrile-rubber-roller

Steel-pattern-roller

Steel pattern roller and Nitrile rubber roller

The steel pattern roller’s pressure control is pneumatic, effective width is up to 2200mm.

The embossing unit adopts frequency inverter driven independent motor, speed ratio adjustment is finished on HMI interface, ensures that embossed toilet paper is synchronized with the master motor.

Our Jota independent embossing unit can also provide a variety of patterns for your choice.

Embossing-Patterns

Embossing patterns for choice (customizable)

Toilet-Paper-Embossing-Effect

Embossing effect

The semi-finished toilet paper roll produced by the tissue paper manufacturing machine first passes through the semi-finished roll storage rack, and then is cut by the band saw paper roll cutter, finished toilet paper rolls are produced after cutting.

The Jota band saw cutting machine can simultaneously cut toilet paper rolls in the diameter range of 80mm-260mm.

The standard fixture is 180mm-260mm, and additional fixtures of 120mm-180mm and 80mm-140mm can be provided.

The maximum cutting speed is 60 cuts per minute.

In terms of functions, the Jota band saw cutter has unique functions such as:

  • Automatic half-finished roll feeding + storage trough
  • Fully automatic electric/air knife sharpener + vacuum cleaning
  • Quick specifications change and sand wheel angle adjustment
  • Quick specifications change and sand wheel angle adjustment
  • Quick pneumatic and hydraulic blades exchange

All the above functions can finally lead to a better band saw cutting effect and high cutting efficiency.

Finished toilet paper rolls are transported by conveyor belts to the packaging machine.

Speaking of toilet paper roll packaging machines, some large-width, large-diameter finished toilet paper rolls are individually packaged and sold.

Jumbo-Toilet-Roll

Jumbo Toilet Roll

This kind of finished toilet paper roll is called jumbo toilet roll and is commonly found in public toilets.

The packaging of jumbo toilet roll is completed by the heat shrink film packaging machine in the picture below;

Heat-Shrink-Film-Packaging-Machine

There are also some small-width, small-diameter finished toilet paper rolls that are sold in multi-roll packaging.

Bagged-Tissue-Rolls

Bagged Toilet Paper Rolls

This kind of bagged toilet paper roll is completed by the multiple rolls wrapper shown in the following video.

Through the above text, you have a general understanding of the toilet paper roll’s production process, many other details about the toilet roll making machine are still waiting for you to discover.

You are welcome to send us an inquiry on this website, we will explain to you in more detail, understand your real needs, and develop the most suitable solution for you.

Automatic Toilet Paper Maker Ultimate FAQ Guide

Toilet Paper

What is tissue paper called?

Tissue paper is also called toilet paper, mainly can be used in people’s daily life and is one of the indispensable paper types for human beings.

What-is-tissue-paper-called

In order to make the toilet paper soft, mechanical methods are usually used to make the paper wrinkle, and thus increase the toilet paper softness.

Toilet paper requires no toxicity, no chemical substances, no skin-irritating raw materials, no residual mold, and viral bacteria.

The characteristics of toilet paper are strong water absorption, soft paper, uniform thickness, no holes, uniform wrinkling, uniform color, and no impurities.

What is tissue paper made of?

There are many raw materials for making toilet tissue paper.

Commonly used materials are cotton pulp, wood pulp, bamboo pulp, straw pulp, and other natural non-polluting materials, and some toilet tissue paper is produced from recycled pulp.

wood-pulp

What are tissue and its types?

The quality of toilet paper we use in our lives can be divided into good or bad, these are caused by the raw materials difference.

According to the raw materials, toilet paper can be divided into three categories: raw pulp paper, recycled paper, and pure wood pulp paper.

The first type is the raw pulp paper.

This paper uses the first pulp without any external printing pollution, so it is the best;

raw-pulp-material

The second category is recycled paper, that is, recycled paper.

This paper uses recycled paper to filter and regenerate pulp through several processes;

The third type is pure wood pulp paper, which is an unclear concept.

Pure wood pulp paper may be raw pulp paper or recycled paper.

In order to obscure the concept, some manufacturers deliberately describe the recycled paper as pure wood pulp paper.

The tissue papers made of recycled paper are not white enough, and more fluorescent whitening agents are often used for whitening.

Because recycled paper fibers are uneven, talcum powder is also used.

Toilet paper can also be divided by purpose, which can be divided into roll tissue, facial tissue (box draw and soft draw), handkerchief paper, etc.

Is tissue paper and crepe paper the same?

Crepe paper is a kind of light crepe paper with a variety of colors, which can be used for paper flowers, decoration, and exhibitions.

crepe-paper

This paper is usually coated with sizing and is usually packaged in rolls about 2 inches wide.

Some are sold in flat form and are commonly found in handicraft stores.

Toilet paper is a kind of paper closely related to human daily life. This kind of paper is very thin and smooth, and the paper surface is also full of wrinkled textures.

Compared with crepe paper, toilet paper is thinner, more transparent, and smoother, so toilet paper and crepe paper are not the same paper.

Is tissue paper toxic?

The quality of different brands of toilet paper is different.

Good toilet paper is very safe, so we must learn to distinguish between good and bad toilet paper.

Good-toilet-paper

Using poor-quality toilet paper can cause damage to human skin.

Because poor-quality toilet paper may contain harmful substances such as fluorescent agents, bleaching agents, and talcum powder.

If you use poor-quality toilet paper for a long time, it will cause skin redness, itching, and even rashes.

If there is a tear on the skin, poor-quality toilet paper may also cause bacterial infection of the skin.

the-poor-quality-toilet-paper

Therefore, we must learn to distinguish the quality of toilet paper.

The method of checking the toilet paper quality is also very simple.

Good toilet paper is free of bleaching powder, fluorescent agent, and dust, and it has strong water and oil absorption.

If the burnt ashes of the toilet paper are off-white, it means that this kind of toilet paper is a good toilet paper, without harmful substances;

If the burned ashes are pure black, then this kind of toilet paper is bad.

Can you use tissue paper as toilet paper?

The tissue paper in this question refers to the tissue sheet.

Tissue paper can definitely be used as toilet paper, but when using them in the toilet, the comfort level of skin contact is different.

Toilet paper brands

From the search results of Google Keyword Tool, the following brands are the most frequently searched brands:

  • Cottenelle
  • Charmin
  • Kirkland
  • Scott
  • Izal
  • Tesco
  • Andrex
  • Angel soft
  • Seventh Generation
  • White Cloud

What brands of toilet paper are made in China?

The most well-known brands of toilet paper made in China are shown below:

  • Vinda
  • C&S
  • Breeze
  • May Flower
  • Tempo
  • Tralin
  • Kleenex
  • Nepia
  • Hygienix

1 ply toilet paper

The quality of toilet paper is usually determined by the number of wound layers.

1 ply toilet paper’s thickness is the thickness of 1 piece toilet paper, so it is very thin and the quality is relatively poor.

1-single-ply-toilet-paper

2 ply toilet paper

2 ply toilet paper is produced by 2 jumbo rolls of toilet paper through a toilet paper winder.

Each section of the 2 ply toilet paper includes two small toilet paper sheets.

2-ply-toilet-paper

3 ply toilet paper

3 ply toilet paper is common in daily life.

It is made from 3 toilet paper jumbo roll through a toilet paper rewinding machine.

3 ply toilet paper’s each segment is stacked with 3 small toilet paper sheets.

3-ply-toilet-paper

4 ply toilet paper

4 ply toilet paper is widely used in human being’s daily life, and it usually appears in some high-end hotels.

The 4 ply toilet paper is made from 4 toilet paper mother rolls through a toilet paper making machine, band saw cutting machine, etc.

Each segment of the 4 ply toilet paper includes 4 small size toilet paper sheets.

4-ply-toilet-paper

5 ply toilet paper

5 ply toilet paper is relatively rare in daily life.

5-ply-toilet-paper

Only some people who pursue luxury or extremely skin-sensitive will purchase this type of toilet paper.

10 ply toilet paper

10 ply toilet paper means that each segment of toilet paper has 10 layers.

Compared with 5 ply toilet paper, 10 ply toilet paper can give you far more comfortable enjoyment.

Recycled toilet paper

Recycled toilet paper making adopts waste books, white paper edges, etc. as raw materials, the process includes beating, washing, deinking, disinfecting, papermaking, winding, etc.

Acid free tissue paper

Acid free tissue paper refers to toilet paper that has a pH of 7 or higher after being tested by a pH kit, and does not contain lignin and sulfur.

The acid-free toilet paper removes pollutants during the production process to ensure that the toilet paper remains sustainable after many centuries.

Acid-free-tissue-paper

This neutral PH acid free toilet paper should avoid exposure to moisture, sunlight, and dust during storage.

The main uses of acid free toilet paper include:

  • Save photos and artworks
  • Packaging fragile goods
  • Pack valuable clothes
  • Lining of the storage box to effectively prevent dust or moisture from entering
  • Buffer to fill the gap
  • Optional embossing unit

Biodegradable toilet paper

Biodegradable toilet paper is mainly made of natural material cellulose, which is generally extracted from wood and can be easily degraded.

The toilet paper in the bathroom dissolves very quickly, and can even be partially dissolved in water immediately.

Printed tissue paper

At present, in the Chinese market, the single color printed tissue paper that people see are mainly from McDonald’s and KFC stores, and the patterns are relatively simple.

single-color-printed-tissue-paper

However, we have also noticed that in a fashionable large supermarket like IKEA, colored tissue paper imported from Europe have also begun to be displayed eye-catchingly, and the price is much more expensive than pure white products.

Obviously, printing brings higher added value to tissue products.

For printing, this also means a new profit growth point, which deserves everyone’s attention.

1. The material of the tissue

In tissue paper printing, the choice of raw material is very important, and it is also one of the basic elements to ensure smooth printing.

Compared with other packaging materials, tissue paper materials are characterized by being very thin, soft, highly absorbent, poor in tensile strength, and easy to stretch.

Therefore, tissue products generally pay attention to the collocation of gorgeous colors but do not overemphasize the restoration and reproduction of subtle layers and tones.

In addition, tissue paper products have a high content of cotton or fiber, which is easy to bleed and have a lot of paper dust.

For foldable tissues, there are single-layer and multi-layer materials.

For multilayer materials, we must pay attention to the problem of layer separation.

The-material-of-tissue

Tissue Paper Jumbo Roll

Because when printing at high speed (such as 700m/min), and the tissue material has not been embossed, it will cause paper jams during printing, resulting in downtime.

So the layers must be tightly combined.

In addition, during printing, the ink may cause the surface material to expand.

If the layers are not tightly bonded, it will also cause the material to wrinkle, affect the printing effect, and even cause waste and increase material waste.

Therefore, in order to ensure print quality, reduce waste, and improve production efficiency, it is necessary to choose good quality tissue materials.

2. Printing equipment

The tissue paper flexographic printing machine adopts a stack or satellite structure design, and the whole machine includes unwinding, printing, and combination processing parts.

From unwinding, printing, folding, embossing, adding fragrance, counting to the finished tissue paper, the whole process is fully automatic.

The flexographic printing equipment adopts a modular design, and its configuration flexibility is quite high.

All units, including the number of printing units, can be increased or decreased, and the printing plant can tailor it according to its own business needs.

In the tissue paper printing process, due to the particularity of the tissue paper material, the control of printing tension is one of the key factors affecting the quality of the print.

Many high-end flexographic printing equipments have adopted shaftless drive technology.

Each unit of unwinding, printing, embossing, folding, etc. adopts independent DC motor control, and is equipped with digitally controlled multiple dancing rollers and pinch rollers.

JT-41000-CI-Flexo-Press-3

The effects of tension control and register control have been greatly improved.

Secondly, the drying performance of the equipment is also very important.

Tissue paper flexographic printing machines mostly use infrared, hot air, or a combination of the two drying methods.

And such machines are equipped with a water-cooled roller solution, so they can achieve better drying results and meet product requirements.

However, there is still such a problem in the printing of tissue paper.

Because the tissue paper material itself has a lot of lint and has poor surface strength, it is easy to fall off powder and lint, stick to the printing plate and gradually accumulate, which will cause dirty and blockage.

Then the machine needs to shut down for cleaning.

In response to this annoying problem, many manufacturers install vacuum cleaners in the printing unit to solve it, some manufacturers use a special squeegee to reduce the incidence of such problems.

Post-processing is a very important part of the flexographic printing of tissue papers.

Take folded tissue papers as an example. The folding of tissue papers is very particular, requiring square sides and sharp edges.

In this process, tension control is particularly critical.

The folding methods of tissue papers are flexible and diverse.

Embossing is also very important in the production process of tissue papers.

Embossing can improve the softness and moisture absorption of tissue papers.

At the same time, the uneven patterns also add beautiful effects.

There are many ways of embossing, such as point-to-point, steel-to-steel, steel-to-paper, steel-to-rubber, etc.

It can also be divided into partial embossing and full embossing.

3. Printing ink

For tissue paper products, which are in direct contact with the human body, such as the mouth, hands, or eyes, and food, hygiene, and environmental protection are very important.

At present, the water-based ink used in the tissue paper flexographic printing machine is environmentally friendly, pollution-free, and odorless, and fully meets the requirements of hygiene and environmental protection.

In addition, when many domestic consumers talk about the color paper towel, they will unanimously raise this question:

When using such a colorful paper towel, will the printed ink stain the skin or pollute the surrounding environment?

In fact, this kind of worry is unnecessary.

Tissue paper printers have fully considered these when choosing inks, especially the abrasion resistance, water resistance, and bleed resistance of the ink are all very important technical indicators.

The ink used for tissue paper printing has to undergo repeated skin contact tests and abrasion resistance and blemish resistance tests.

Especially in household life, there may be many substances that can easily induce ink bleeding.

Therefore, compared with ordinary water-based inks, certain ingredients are added to the formulation of the tissue paper printing ink.

When ink comes in contact with water or strong alkaline substances, such ingredients can effectively prevent the ink printed on the tissue paper from bleeding or dissolving.

The printability of the tissue paper printing ink is also very important.

During the printing process, its PH value, viscosity, and other properties must be kept stable, and the drying property must be suitable, in line with the printing speed and post-press processing requirements.

The printing speed of the tissue flexographic printing machine can be as high as 700m/min or 10,000 sheets/min.

In the high-speed printing and high-speed folding process, the stability of the ink performance is very important.

Improper ink viscosity may cause breakage;

Drying too slow can’t meet the requirements of high-speed production;

Drying too fast will cause dirty plates.

Colored toilet paper

Colored toilet paper was all the rage in the past.

In the 1950s, people even chose different types of colored toilet paper to coordinate the bathroom color.

Colored-toilet-paper

However, according to the report, due to the poor quality of colored toilet paper’s pasteurized dye and increased production cost of colored toilet paper, the colored toilet paper has gradually withdrawn from the stage of history.

In North America such as the United States, toilet paper is basically white;

In South America and Europe, the colors of toilet paper are various, even black toilet paper exists.

Jumbo toilet paper

Jumbo toilet paper is a cost-effective product especially suitable for places with high traffic.

Jumbo-toilet-paper

Jumbo toilet paper is equivalent to 12-16 small rolls of toilet paper, it can reduce the frequent paper replacement work caused by lack of paper.

The 800-meter long length reduces the frequency of replacement, saves labor and avoids complaints caused by lack of paper, and eliminates the worry of blocking the toilet.

Individually wrapped toilet paper

Individually wrapped toilet paper refers to a toilet paper roll packaged by a single-roll packaging machine.

Individually-wrapped-toilet-paper

Because this individually wrapped toilet paper is covered by a carton box or plastic film, it can effectively prevent the toilet paper roll from getting wet, which finally leads to safe storage.

Cheap Chinese toilet paper

There are many cheap Chinese toilet paper rolls on the Chinese e-commerce platform.

For example, you can buy 12 small rolls of toilet paper for a little more than $1 on Pinduoduo (PDD) during the Pingduoduo Promotion period.

Cheap-Chinese-toilet-paper

Tissue paper for packing

When packing exquisite gifts, archives, and handicrafts, you can lightly wrap them with 1 to 3 pieces of acid-free tissue paper, which can not only increase the noble feeling of the mailed products but also provide a layer of dust protection for the mailed products.

Tissue-paper-for-packing

Tissue paper wholesale

Enter wholesale tissue paper suppliers in the Google search bar, and there will be many webpages engaged in the tissue paper wholesale business.

You can filter out the webpages you are in favor of and find the contact information provided in these webpages to build connections.

Toilet Roll

What is toilet paper roll?

Toilet paper roll is a kind of personal hygiene care products commonly used in daily life.

toilet-paper-roll

It is a finished small roll produced by cutting and rewinding the toilet paper jumbo roll.

Toilet paper jumbo roll cutting and rewinding are realized by specialized toilet paper rewinding machine, band saw cutting machine/log saw cutting machine, etc.

What is toilet roll made out of?

To make paper, the pulp is required first, and the raw materials for papermaking are divided into wood pulp and straw pulp.

Good toilet paper uses wood pulp as the raw material, which looks very white and soft; but most toilet paper is made of straw pulp.

straw-pulp

Wheat straw pulp

Trees, reeds, straw, and wheat straw are cooked, drifted, washed, etc. to make pulp, and then enter the paper machine for sizing.

The toilet paper machine has the styles of round, fourdrinier, inclined, etc., after forming and dehydrating, it enters the dryer.

The dryer cylinder of the toilet paper machine is special, it is a dryer cylinder with an oversized diameter.

There is a scraper on the other side of the drying cylinder, scraper’s function is to scrape and peel off the paper, thus toilet paper is produced.

Then, after subsequent rewinding, cutting, and packaging, it becomes a toilet paper roll.

Jumbo toilet roll

According to the definition in the Toilet Paper Encyclopedia, the total sheet amount of standard 1 ply toilet paper is 1,000, and the number of the total sheets of 2 ply toilet paper is 500.

Jumbo-toilet-roll

The jumbo toilet roll used in some public toilets is an extra-large toilet paper roll with 2000 sheets.

Toilet Paper Maker

Toilet paper manufacturing

The toilet paper manufacturing process includes four stages.

Pulping stage: raw material selection, cooking and separating fiber, washing, bleaching, washing, and screening, concentration or copying into pulp flakes, storage for later use;

Papermaking stage: bulk pulp, impurity removal, refined pulp, beating, preparation of various additives, paper mixing, paper material flow, headbox, screening section, press section, drying section, surface sizing, drying, pressing polishing, coiling into the paper;

Coating stage: coating base paper, coating machine coating, drying, winding, rewinding, super polishing;

Processing stage: rewinding, cutting flat plate (or roll), sorting and packing, warehousing.

What is the raw material of tissue paper?

Speaking of raw materials for tissue paper production, there are common non-polluting raw materials such as cotton pulp, wood pulp, bamboo pulp, and straw pulp.

A better toilet paper is made from wood pulp, like ordinary high-grade facial tissues;

Ordinary toilet paper is generally produced from straw pulp.

How to make toilet paper?

The production of toilet paper mainly includes four stages, pulp making, papermaking, coating, and processing.

On youtube, you can search for “How Toilet Paper is Made”, and you can intuitively watch the entire toilet paper making process through the video.

What machines are used to make toilet paper?

The factors that determine the quality of toilet paper are toilet paper processing equipment and toilet paper raw materials.

The toilet paper processing industry belongs to the secondary processing industry, and the equipment involved is toilet paper processing equipment.

Toilet paper processing equipment is generally sold as a complete set.

A set of toilet paper processing equipment includes toilet paper rewinder, band saw cutter, and water-cooled sealing machine.

These three equipment cooperate with each other and are indispensable.

Toilet paper processing begins from a big toilet paper roll.

The toilet paper rewinding machine completes automatic feeding, unwinding, perforating, embossing, rewinding, trimming, and glue spraying to produce semi-finished toilet paper rolls, which are rolled into long strips.

Toilet-Paper-Maker-2

The semi-finished toilet paper roll is then cut into a certain length by a band saw cutting machine, and after manual bagging, it is sealed by a water-cooled sealing machine.

Band-Saw-Cutting-Machine

Manual tissue paper making machine

Manual tissue paper making machines are rare.

Just search for “manual tissue paper making machine” on Youtube, you can see a video of an African man operating a manual toilet paper making machine.

manual-tissue-paper-making-machine

It is now 2020, and China’s tissue paper making machine has been upgraded to fully automatic.

Small scale tissue paper making machine

Small toilet paper plants need to be equipped with an 1880mm width small scale tissue paper making machine, a band saw cutter, and a water-cooled sealing machine.

This complete set of equipment can process big jumbo roll tissue paper, such a big jumbo roll’s width must be narrower than 2.2 meters.

Small scale tissue paper making machine can handle about two tons of tissue paper jumbo roll in 8 hours.

It requires three to four operators and requires a plant area of around 100 square meters.

This set of equipment has moderate prices and low investment, so it is very suitable for small and medium processing factories.

Fully automatic toilet paper making machine

If you have stable sales channels and sufficient funds, you can consider the fully automatic toilet paper making machine, double channel log saw cutter, single-roll packaging machine, and multi-roll packaging machine.

The double channel log saw cutter has a strong structure, beautiful design, accurate paper cutting action, smooth cut surface, and a speed of 50-70 cuts per minute.

It can be used for multiple purposes. It can cut toilet paper rolls, flat rolls, and facial tissue paper.

In this way, two labors can be saved, and about 2.5-3 tons of toilet paper mother rolls can be processed in eight hours.

Toilet paper production line

The toilet paper processing industry belongs to the manufacturing industry.

With the development of industrialization, in order to improve production efficiency and reduce production costs, a fully automatic toilet paper production line has emerged.

The processing flow of automatic toilet paper making is:

  • 1. Toilet paper mother roll
  • 2. Toilet paper rewinding
  • 3. Toilet paper roll with a constant length and smaller diameter
  • 4. Band saw or log saw cutting
  • 5. Standard small toilet roll
  • 6. Single roll packaging and sealing
  • 7. Multi-roll bagging and sealing

An entire automatic production line includes an automatic toilet paper rewinder, an automatic band saw or log saw cutter and an automatic packaging machine.

The entire production process requires only two people to operate.

The automatic toilet paper production line can greatly improve processing efficiency and increase production output.

Compared with ordinary toilet paper processing equipment, it greatly saves labor, thereby saving cost input and maximizing benefits.

What is the cost of tissue paper making machine?

Many countries have suppliers of toilet paper making machines, and the prices of toilet paper making machines from suppliers in different countries vary greatly.

The price of toilet paper making machines in India is generally around 5 Lakh, which is about 8,000 US dollars.

cost-of-tissue-paper-making-machine-1

cost-of-tissue-paper-making-machine-2

cost-of-tissue-paper-making-machine-3

These 8,000-dollar toilet paper making machines are just economical types of machine.

Small toilet paper making machine prices

Regarding small toilet paper making machine prices, if purchased from China or India, can be purchased for $8,000.

The output of this equipment is relatively low because the unwinding width is not so large.

Tissue paper making machine price in China

Tissue paper making machine price in China vary greatly.

Ordinary small equipment can be purchased for 6000-8000 USD;

There are also some suppliers that can provide a fully automatic toilet paper roll production line, the price can reach 100,000 US dollars.

Toilet roll making machine for sale UK

Searching for toilet roll making machine for sale UK on Google, it is hard to find any UK supplier that can provide it.

With such convenient transportation in modern society, many British guests purchase toilet roll making machine from China, Germany and other countries.

China’s toilet roll making machine has now been able to meet British customers’ requirements for machine quality.

British customers are welcome to contact us for consultation.

Toilet paper making machine for sale in USA

Like the United Kingdom, few suppliers in the United States produce toilet paper equipment.

Therefore, many American customers purchase toilet paper making machine from Europe or China to produce toilet paper rolls.

Today, China has begun to transform from Made in China to Create in China, and toilet paper making machine has been perfected through continuous innovation.

The quality of high-end toilet paper making machine made in China has been favored by many European and American customers.

Toilet Tissue Paper Business

Is toilet paper business profitable?

There are currently two types of toilet paper business.

One is making toilet roll on behalf of others, which is to help others to process and earn processing fees.

This kind of processing is more suitable for rural workshops, and the other is to do your own market and brand.

The market for toilet paper processing is still very large because its target client is all people, families, and various consumer places.

It can be said that all walks of life need toilet paper.

No one in the world does not need to use toilet paper.

As long as you can find a suitable market, that is to say, it depends on how you develop the market.

Generally speaking, the profit of toilet paper making accounts for about 10%-20% of the raw material price.

As long as there is a good market, the profit is considerable.

Tissue paper making business profit

Take the Chinese tissue paper making business as an example.

The daily cost of tissue paper making business include:

  • Tissue paper jumbo roll (2 tons)
  • Paper core (0.2 ton)
  • Labor cost (5 person)
  • Daily workshop rent (ignore this if you have your own factory)
  • Electricity
  • Packaging plastic bags (1316)

The total output is 1316 bags, each bag has 10 finished toilet rolls, total finished toilet roll amount is 13,160.

You can set a target price X for 1 bag, then you can calculate daily profit.

Please check the following photo for reference:

Tissue-paper-making-business-profit

How do you start a tissue paper factory?

If you want to start a tissue paper factory yourself, you must first investigate your local toilet paper market.

For example, what kind of toilet paper do people in your area prefer to buy?

What is the specific price?

What brand is it?

Where is its manufacturer?

And is there any tissue paper factory in your area? and many more.

After knowing this, you can combine your own resources to plan the production and sales of the toilet roll, so that you can be more confident to do it well.

To start a toilet paper factory, you need to know what you need to prepare.

It can be roughly divided into the following categories: workshops, toilet paper making equipment, raw materials, packaging bags, and others.

Plant: A small tissue paper factory requires a small plant, about 70 or 80 square meters.

tissue-paper-factory

However, if you want to place finished products and raw materials, you need at least 100 square meters.

Toilet paper equipment: the machine needed to process toilet paper is a toilet paper rewinder, and the supporting equipment also needs a band saw cutter and a sealing machine.

Toilet-Paper-Maker-6

These three machines are necessary equipment for toilet paper processing.

If you have sufficient funds, you can also consider choosing a fully automatic log saw cutter and a fully automatic packaging machine.

Toilet paper rewinders are divided into models.

The larger the model, the larger the width of the parent roll that can be processed, and the larger the output.

Generally, the 1880 model toilet paper rewinder is commonly used.

The specific configuration can be customized according to your local market needs.

Raw material: The raw material needed for toilet paper processing is toilet paper jumbo roll.

Tissue-paper-raw-material-jumbo-roll-1

The raw materials are divided into many types according to their materials, such as hanging pulp, bamboo pulp, straw pulp, and so on.

The price of different jumbo roll materials is also different.

Generally, when buying equipment, equipment manufacturers can help provide raw materials.

Tissue-paper-raw-material-jumbo-roll-2

Tissue-paper-raw-material-jumbo-roll-3

Connect the 380V three-phase power, prepare an air compressor, recruit three to four operators, and you can start producing toilet paper.

How to start toilet paper company?

To start a toilet paper company, please check the following photo for reference:

How-to-start-toilet-paper-company

In order to let you know more about we Jota company, please watch the following video for reference.

We Jota could also supply following related machines, if you are also interested in any type, please feel free to send us an inquiry:

  1. Hot Melt Thermoplastic CFRP CFRTP Prepreg Manufacturing Machine
  2. Fully Automatic Thermal Paper Roll Slitting Packing Machine
  3. Automatic Facial Tissue Making Machine
  4. Plastic Film, Fabric, Aluminum Foil Slitting Rewinding Machine
  5. Paper Sheeter
  6. Paper Tube Making Machine
  7. CFRP CFRTP FRP Prepreg Slitter
  8. Paper Drinking Straws Machine
  9. Label Die Cutting Machine
  10. Flexo Printing Machine
  11. Cardboard Tube Cutting Machine
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