Fully Automatic Toilet Paper Maker
- 1 toilet paper rewinding machine
- 1 band saw cutting machine
- 1 single roll heat shrink film packer
- 1 multi-roll packing machine
- From jumbo roll unwinding to finished roll packing
- Optional embossing unit
Fully automatic toilet paper making machine
|Max. Unwinding Width|
|Max. Unwinding Diameter|
|Paper Core Inner Diameter|
Touch screen set
|Winding Speed Adjustment|
Speed control knob
|Winding Diameter Control|
Lay-on roller cylinder’s stroke sensing
|Min. Air Pressure|
Winding motor 4Kw; perforating and embossing motor 5.5Kw; edge cutting servo motor 0.75Kw; waste-collecting motor 0.12Kw
AC 380V/220V, 60Hz/50Hz
Why Jota Fully Automatic Toilet Paper Maker
Mr. Faisal, a Saudi Arabian customer, ordered a fully automatic toilet paper maker, a paper cup production line, a facial tissue paper production line from we Jota last month.
We built a connection with Mr. Faisal when our Jota sales did visitor marketing. At that time, Faisal focused on the paper roll to sheet cutting machine.
Faisal and our Jota sales talked a lot about the paper sheet cutter machine, we established initial trust, and we also have a basic understanding of Mr. Faisal.
We know that he has been in Guangzhou for many years, he likes China and travels, he has been to Suzhou and thinks Suzhou is beautiful.
Beautiful Suzhou Graden
Mr. Faisal is now a project manager, and he has many production line projects that need to be implemented.
He asks us, what production lines Jota can provide?
Our Jota sales tell Mr. Faisal that we can provide paper cup machines and fully automatic toilet paper makers.
So Mr. Faisal discussed with our Jota sales about the paper cup making machine and toilet paper production line.
Mr. Faisal felt that the paper cup machine price was high, so he avoided talking about the paper glass machine project and turned to the toilet paper machine.
In order to show Mr. Faisal our Jota’s professionalism through the toilet paper making machine, our Jota sales spent several hours working toilet paper production flow charts, specs sheet, project book, demo videos, etc. for Faisal.
Plus the price also meets Mr. Faisal’s requirements, Mr. Faisal decided to purchase Jota’s machine for tissue paper.
Based on the trust established in the tissue paper making machine’s discussion, Mr. Faisal directly gave his target price for the paper glass making machine and the facial tissue making machine.
After calculating, Mr. Faisal’s target price was within an acceptable range, and his orders for the automatic paper cup machine and the facial tissue machine were finalized.
In this way, the Saudi client Mr. Faisal decided to order 3 paper product manufacturing lines from our Jota.
He told us he will come to China for machine inspection, and he is happy that Jota is located in Kunshan, a city only 50 kilometers away from Suzhou.
Then we can guide him to visit beautiful Suzhou again and enjoy delicious Huaiyang cuisine.
Thanks to Mr. Faisal for trusting us, we will do our best to ensure 3 production lines’ quality and deliver them to him timely.
Regarding Jota’s fully automatic toilet roll production line, as shown in the above flow chart, it consists of toilet paper rewinding machine, band saw cutting machine, finished roll packing machine, etc.
In order to better understand our Jota automatic toilet paper production line, let’s refer to the following video to introduce toilet paper rewinding machine, band saw cutter machine, and paper roll packaging machine in detail.
The main task of our Jota toilet paper rewinding machine is to produce semi-finished toilet paper rolls.
Semi-finished Toilet Paper Rolls
The working process of toilet paper rewinder is:
- Web feeding
- Edge embossing
- Semi-finished roll pushing out
- New paper core feeding
- Tail cutting and sealing
- Lay-on roller pressing new core
- Semi-finished roll ejecting
Many customers also require embossing toilet paper.
We Jota specially designed optional embossing unit for such customers, embossing unit can be integrated into Jota’s fully automatic toilet paper maker.
Independent Embossing Unit
The side plate of embossing unit is made of 41mm thickness steel, the plate is precisely processed by the CNC machining center;
The embossing unit is equipped with a 240mm diameter steel pattern roller and Nitrile rubber roller.
The steel roller embosses the rubber roller for embossing pattern on toilet paper.
Steel pattern roller and Nitrile rubber roller
The steel pattern roller’s pressure control is pneumatic, effective width is up to 2200mm.
The embossing unit adopts is driven by independent motor, speed ratio adjustment is finished on HMI interface, ensures that embossed toilet paper is synchronized with the master motor.
Our Jota independent embossing unit can also provide a variety of patterns for your choice.
Embossing patterns for choice (customizable)
The semi-finished toilet paper roll first passes through the semi-finished roll storage rack, and then is cut by the band saw paper roll cutter, finished toilet paper rolls are produced after cutting.
The Jota band saw cutting machine can simultaneously cut toilet paper rolls in the diameter range of 80mm-260mm.
The standard fixture is 180mm-260mm, and additional fixtures of 120mm-180mm and 80mm-140mm can be provided.
The maximum cutting speed is 60 cuts/min.
In terms of functions, the Jota band saw cutter has unique functions such as:
- Automatic half-finished roll feeding + storage trough
- Fully automatic electric/air knife sharpener + vacuum cleaning
- Quick specifications change and sand wheel angle adjustment
- Quick pneumatic and hydraulic blades exchange
All the above functions can finally lead to a better band saw cutting effect and high cutting efficiency.
Finished toilet paper rolls are transported by conveyor belts to the packaging machine.
Speaking of toilet paper roll packaging machines, some large-width, large-diameter finished toilet paper rolls are individually packaged and sold.
Jumbo Toilet Roll
This kind of finished toilet paper roll is called jumbo toilet roll and is commonly found in public toilets.
The packaging of jumbo toilet roll is completed by the heat shrink film packaging machine in the picture below;
There are also some small-width, small-diameter finished toilet paper rolls that are sold in multi-roll packaging.
Toilet Paper Rolls Pack
This kind of toilet paper roll pack is completed by the multi-roll wrapper shown in the following video.
Through the above text, you have a general understanding of the toilet paper roll’s manufacturing process, many other details about the toilet paper making machine are still waiting for you to discover.
You are welcome to send us an inquiry on this website, we will explain to you in more detail, understand your real needs, and develop the most suitable solution for you.
Automatic Toilet Paper Maker Ultimate FAQ Guide
- What is tissue paper called?
- What is tissue paper made of?
- What are tissue and its types?
- Is tissue paper and crepe paper the same?
- Is tissue paper toxic?
- Can you use tissue paper as toilet paper?
- Toilet paper brands
- What brands of toilet paper are made in China?
- 1 ply toilet paper
- 2 ply toilet paper
- 3 ply toilet paper
- 4 ply toilet paper
- 5 ply toilet paper
- 10 ply toilet paper
- Recycled toilet paper
- Acid free tissue paper
- Biodegradable toilet paper
- Printed tissue paper
- Colored toilet paper
- Jumbo toilet paper
- Individually wrapped toilet paper
- Cheap Chinese toilet paper
- Tissue paper for packing
- Tissue paper wholesale
What is tissue paper called?
Tissue paper is also called toilet paper, mainly can be used in people’s daily life and is one of the essential paper types for human beings.
In order to make the toilet paper soft, mechanical methods are usually appled to make the paper wrinkle, and thus increase the toilet paper softness.
What is tissue paper made of?
There are many raw materials for making toilet tissue paper.
Commonly used materials are:
- Cotton pulp
- Wood pulp
- Bamboo pulp
- Straw pulp
- Other natural non-polluting materials
Some toilet tissue paper is produced from recycled pulp.
What are tissue and its types?
The toilet paper quality can be divided into good or bad, these are caused by the raw materials’ difference.
According to the raw materials, toilet paper can be divided into 2 categories:
- Raw pulp paper
- Recycled paper
The 1st type is the raw pulp paper.
This paper uses the 1st pulp without any external printing pollution, so it is the best;
The 2nd category is recycled paper.
This paper uses recycled paper to filter and regenerate pulp through several processes.
Toilet paper can also be divided by purpose, which can be divided into:
- Roll tissue
- Facial tissue (box draw and soft draw)
- Handkerchief paper
Is tissue paper and crepe paper the same?
Crepe paper is a kind of light paper with a variety of colors, which can be used for paper flowers, decoration, and exhibitions.
Compared with crepe paper, toilet paper is thinner, more transparent, and smoother, so toilet paper and crepe paper are not the same paper.
Is tissue paper toxic?
Good toilet paper is very safe, so we must learn to distinguish between good and bad toilet paper.
Using poor-quality toilet paper can cause damage to human skin.
Because poor-quality toilet paper may contain harmful substances such as:
- Fluorescent agents
- Bleaching agents
- Talcum powder
If you use poor-quality toilet paper for a long time, it will cause skin redness, itching, and even rashes.
Therefore, we must learn to distinguish the toilet paper quality.
If the burnt ashes of the toilet paper are off-white, it means that such toilet paper is good, without harmful substances;
If the burned ashes are pure black, then this kind of toilet paper is bad.
Can you use tissue paper as toilet paper?
The tissue paper in this question refers to the tissue sheet.
Tissue paper can definitely be used as toilet paper, but when using them in the toilet, the comfort level of skin contact is different.
Toilet paper brands
From the search results of Google Keyword Tool, the following brands are the most frequently searched brands:
- Angel soft
- Seventh Generation
- White Cloud
What brands of toilet paper are made in China?
The most well-known brands of toilet paper made in China are shown below:
- May Flower
1 ply toilet paper
The quality of toilet paper is usually determined by the number of wound layers.
1 ply toilet paper’s thickness is the thickness of 1 piece toilet paper, so it is very thin and the quality is relatively poor.
2 ply toilet paper
2 ply toilet paper is produced by 2 jumbo rolls of toilet paper through a tissue paper manufacturing machine.
Each section of the 2 ply toilet paper includes two small toilet paper sheets.
3 ply toilet paper
3 ply toilet paper is common in daily life.
It is made from 3 toilet paper jumbo roll through a toilet paper rewinding machine.
3 ply toilet paper’s each segment is stacked with 3 small toilet paper sheets.
4 ply toilet paper
4 ply toilet paper is widely used in human being’s daily life, and it usually appears in some high-end hotels.
The 4 ply toilet paper is made from 4 toilet paper mother rolls through a toilet paper making machine, band saw cutting machine, etc.
Each segment of the 4 ply toilet paper includes 4 small size toilet paper sheets.
5 ply toilet paper
5 ply toilet paper is relatively rare in daily life.
Only some people who pursue luxury or extremely skin-sensitive will purchase this type of toilet paper.
10 ply toilet paper
10 ply toilet paper means that each segment of toilet paper has 10 layers.
Compared with 5 ply toilet paper, 10 ply toilet paper can give you far more comfortable enjoyment.
Recycled toilet paper
Recycled toilet paper making adopts waste books, white paper edges, etc. as raw materials, the process includes beating, washing, deinking, disinfecting, papermaking, winding, etc.
Acid free tissue paper
Acid free tissue paper refers to toilet paper that has a pH of 7 or higher after being tested by a pH kit, and does not contain lignin and sulfur.
The acid-free toilet paper removes pollutants during the production process to ensure that the toilet paper remains sustainable after many centuries.
This neutral PH acid free toilet paper should avoid exposure to moisture, sunlight, and dust during storage.
The main uses of acid free toilet paper include:
- Save photos and artworks
- Packaging fragile goods
- Pack valuable clothes
- Lining of the storage box to effectively prevent dust or moisture from entering
- Buffer to fill the gap
- Optional embossing unit
Biodegradable toilet paper
Biodegradable toilet paper is mainly made of natural material cellulose, which is generally extracted from wood and can be easily degraded.
The toilet paper in the bathroom dissolves very quickly, and can even be partially dissolved in water immediately.
Printed tissue paper
At present, in the Chinese market, the single color printed tissue paper that people see is mainly from McDonald’s and KFC stores, and the patterns are relatively simple.
However, we have also noticed that printed tissue paper from Europe has also begun to be displayed in supermarkets like IKEA, and the price is much more expensive than pure white products.
Obviously, printing brings higher added value to tissue products.
For printing, this also means a new profit growth point, which deserves everyone’s attention.
Colored toilet paper
Colored toilet paper was all the rage in the past.
In the 1950s, people even chose different types of colored toilet paper to coordinate the bathroom color.
However, due to the colored toilet paper’s poor quality and increased production cost, the colored toilet paper has gradually withdrawn from history.
In North America such as the United States, toilet paper is basically white;
In South America and Europe, the colors of toilet paper are various, even black toilet paper exists.
Jumbo toilet paper
Jumbo toilet paper is a cost-effective product especially suitable for places with high traffic.
Jumbo toilet paper is equivalent to 12-16 small rolls of toilet paper, it can reduce the frequent paper replacement work caused by lack of paper.
The 800-meter long length reduces the frequency of replacement, saves labor and avoids complaints caused by lack of paper, and eliminates the worry of blocking the toilet.
Individually wrapped toilet paper
Individually wrapped toilet paper refers to a toilet paper roll packaged by a single-roll packaging machine.
Because this individually wrapped toilet paper is covered by a carton box or plastic film, it can effectively prevent the toilet paper roll from getting wet, which finally leads to safe storage.
Cheap Chinese toilet paper
There are many cheap Chinese toilet paper rolls on the Chinese e-commerce platform.
For example, you can buy 12 small rolls of toilet paper for a little more than $1 on Pinduoduo (PDD) during the Pingduoduo Promotion period.
Tissue paper for packing
When packing beautiful gifts, archives, and handicrafts, you can lightly wrap them with 1 to 3 pcs tissue paper, which can not only increase the noble feeling but also provide dust protection.
Tissue paper wholesale
Enter wholesale tissue paper suppliers in the Google search bar, and there will be many webpages engaged in the tissue paper wholesale business.
You can filter out the webpages you are in favor of and find the contact information provided in these webpages to build connections.
What is toilet paper roll?
Toilet paper roll is a kind of personal hygiene care products commonly used in daily life.
It is a finished small roll produced by cutting and rewinding the toilet paper jumbo roll.
Toilet paper jumbo roll cutting and rewinding are realized by specialized toilet paper rewinding machine, band saw cutting machine/log saw cutting machine, etc.
What is toilet roll made out of?
To make paper, pulp is required first, and the raw materials for papermaking are divided into wood pulp and straw pulp.
Good toilet paper uses wood pulp as the raw material, which looks very white and soft; but most toilet paper is made of straw pulp.
Wheat straw pulp
Trees, reeds, straw, and wheat straw are cooked, drifted, washed, etc. to make pulp, and then enter the paper machine for sizing.
Jumbo toilet roll
According to the definition in the Toilet Paper Encyclopedia, the standard 1 ply toilet paper roll’s total sheet amount is 1,000, and the 2 ply toilet paper roll’s sheet amount is 500.
The jumbo toilet roll used in some public toilets is an extra-large toilet paper roll with 2000 sheets.
Toilet Paper Maker
- Toilet paper manufacturing process
- What is the raw material of tissue paper?
- How to make toilet paper?
- What machines are used to make toilet paper?
- Manual tissue paper making machine
- Small toilet paper machine
- Fully automatic toilet paper making machine
- Toilet paper production line
- What is the cost of tissue paper making machine?
- Small toilet paper making machine prices
- Tissue paper making machine price in China
- Toilet roll making machine for sale in UK
- Toilet paper making machine for sale in USA
Toilet paper manufacturing process
The toilet paper manufacturing process includes 4 stages.
- Pulping stage
Raw material selection, cooking and separating fiber, washing, bleaching, washing, and screening, concentration or copying into pulp flakes, storage for later use;
- Papermaking stage
Bulk pulp, impurity removal, refined pulp, beating, preparation of various additives, paper mixing, paper material flow, headbox, screening section, press section, drying section, surface sizing, drying, pressing polishing, coiling into the paper;
- Coating stage
Coated base paper, coating, drying, winding, rewinding, super polishing;
- Processing stage
Rewinding, cutting flat plate (or roll), sorting and packing, warehousing.
What is the raw material of tissue paper?
Speaking of raw materials for tissue paper production, there are common non-polluting raw materials such as:
- Cotton pulp
- Wood pulp
- Bamboo pulp
- Straw pulp
A better toilet paper is made from wood pulp, like ordinary high-grade facial tissues;
Ordinary toilet paper is generally produced from straw pulp.
How to make toilet paper?
The production of toilet paper mainly includes 4 stages, pulp making, papermaking, coating, and processing.
On youtube, you can search for “How Toilet Paper is Made”, and you can intuitively watch the entire toilet paper making process through the video.
What machines are used to make toilet paper?
4 machines are used to make toilet paper roll:
- Toilet paper rewinding machine
- Band saw cutting machine
- Single roll hear shrink film wrapping machine
- Multi-roll packing machine
Toilet Paper Rewinding Machine
Manual tissue paper making machine
Manual tissue paper making machines are rare.
Just search for “manual tissue paper making machine” on Youtube, you can see an African man operating a manual toilet paper making machine in 1 video.
It is now 2021, and China’s toilet paper equipment has been upgraded to fully automatic.
Small toilet paper machine
Small toilet paper plants usually only have an 1880mm small toilet paper machine, a band saw cutter, and a manual packing machine.
Such small toilet paper machine can handle about 2 tons of tissue paper jumbo roll in 8 hours.
It requires 3 to 4 operators and requires a 100 square meters plant.
This set of equipment has moderate prices and low investment, so it is very suitable for small and medium factories.
Fully automatic toilet paper making machine
If you have stable sales channels and sufficient funds, you can consider the fully automatic toilet paper making machine, 2 channels log saw cutter, single-roll packaging machine, and multi-roll packaging machine.
The 2 channels log saw cutter has a strong structure, beautiful design, accurate paper cutting action, smooth cut surface, and a speed of 50-70 cuts per minute.
It can be used for multiple purposes, it can cut toilet paper rolls, flat rolls, and facial tissue paper.
In this way, 2 laborers can be saved, and about 2.5-3 tons of toilet paper mother rolls can be processed in 8h.
Toilet paper production line
The toilet paper processing industry belongs to the manufacturing industry.
With the development of industrialization, in order to improve production efficiency and reduce production costs, a fully automatic toilet paper production line has emerged.
The processing flow of automatic toilet paper making is:
- Toilet paper jumbo roll
- Toilet paper rewinding
- Toilet paper roll with a constant length and smaller diameter
- Band/log saw cutting
- Standard small toilet roll
- Single roll packaging and sealing
- Multi-roll bagging and sealing
1 automatic production line includes 1 automatic toilet paper rewinder, 1 automatic band saw or log saw cutter and 1 automatic packaging machine.
The entire production process requires only 2 people to operate.
The automatic toilet paper production line can greatly improve processing efficiency and increase production output.
Compared with ordinary toilet tissue machine, it greatly saves labor, thereby saving cost input and maximizing benefits.
What is the cost of tissue paper making machine?
Many countries have toilet paper making machine suppliers, and the toilet paper making machines’ prices from suppliers in different countries vary greatly.
The toilet paper making machine’s price in India is generally around 5 Lakh, which is about 8,000 US dollars.
These $8,000.00 toilet paper making machines are just economical types of machines.
Small toilet paper making machine prices
Regarding small toilet paper making machine prices, if purchase from China or India, the price can be $8,000.00.
The output of this equipment is relatively low because the unwinding width is not so large.
Tissue paper making machine price in China
Tissue paper making machine prices in China vary greatly.
Ordinary small toilet paper machine’s price is about USD$6,000.00-USD$8000.00;
For some suppliers, they can provide fully automatic toilet paper roll production line, the price can reach USD$100,000.00.
Toilet roll making machine for sale in UK
Searching for toilet roll making machine for sale in UK on Google, it is hard to find any UK supplier that can provide it.
With such convenient transportation in modern society, many British guests purchase toilet roll making machines from China, Germany, and other countries.
China’s toilet roll making machine has now been able to meet British customers’ requirements on quality.
British customers are welcome to contact us for consultation.
Toilet paper making machine for sale in USA
Like the United Kingdom, few suppliers in the United States produce toilet paper equipment.
Therefore, many American customers purchase toilet paper making machine from Europe or China to produce toilet paper rolls.
Today, China has begun to transform from Made in China to Create in China, and toilet paper making machine has been perfected through continuous innovation.
The quality of high-end toilet paper making machine made in China has been favored by many European and American customers.
Toilet Tissue Paper Business
Is toilet paper business profitable?
There are currently two types of toilet paper business.
One is making toilet roll on behalf of others, which is to help others to process and earn processing fees.
This kind of processing is more suitable for rural workshops, and the other is to do your own market and brand.
The market for toilet paper processing is still very large because its target client is all people, families, and various consumer places.
It can be said that all walks of life need toilet paper.
No one in the world does not need to use toilet paper.
As long as you can find a suitable market, that is to say, it depends on how you develop the market.
Generally speaking, the profit of toilet paper making accounts for about 10%-20% of the raw material price.
As long as there is a good market, the profit is considerable.
Tissue paper making business profit
Take the Chinese tissue paper making business as an example.
The daily cost of tissue paper making business include:
- Tissue paper jumbo roll (2 tons)
- Paper core (0.2 ton)
- Labor cost (5 person)
- Daily workshop rent (ignore this if you have your own factory)
- Packaging plastic bags (1316)
The total output is 1316 bags, each bag has 10 finished toilet rolls, total finished toilet roll amount is 13,160.
You can set a target price X for 1 bag, then you can calculate daily profit.
Please check the following photo for reference:
How do you start a tissue paper factory?
If you want to start a tissue paper factory yourself, you must first investigate your local toilet paper market.
- What kind of toilet paper do people in your area prefer to buy?
- What is the specific price?
- What brand is it?
- Where is its manufacturer?
- Is there any tissue paper factory in your area?
After knowing this, you can combine your own resources to plan the production and the toilet roll sales, so that you can be more confident to do it well.
To start a toilet paper factory, you need to know what you need to prepare.
It can be roughly divided into the following categories: plants, toilet paper making equipment, raw materials, packaging bags, and others.
A small tissue paper factory requires a small plant, about 70 or 80 square meters.
However, if you want to place finished products and raw materials, you need at least 100 square meters.
- Toilet paper equipment
The machine needed to process toilet paper is a toilet paper rewinder, and the supporting equipment also needs a band saw cutter and a sealing machine.
These 3 machines are necessary equipment for toilet paper processing.
If you have sufficient funds, you can also consider choosing a fully automatic log saw cutter and a fully automatic packaging machine.
Toilet paper rewinders are divided into different models.
The larger the model, the larger the jumbo roll width that can be processed, and the larger the output.
Generally, the 1880 model toilet paper rewinder is commonly used.
The specific configuration can be customized according to your local market needs.
- Raw material
The raw material needed for toilet paper processing is toilet paper jumbo roll.
The raw materials are divided into many types according to their materials, such as hanging pulp, bamboo pulp, straw pulp, and so on.
The price of different jumbo roll materials is also different.
Generally, when buying equipment, equipment manufacturers can help provide raw materials.
Connect the 380V three-phase power, prepare an air compressor, recruit three to four operators, and you can start producing toilet paper.
How to start toilet paper company?
To start a toilet paper company, please follow up the below simple steps:
- Industry and market research
- Plant confirmation
- Business license application
- Equipment and raw material procurement
- Workers recruitment
- Toilet roll production
- Marketing and selling
In order to let you know more about we Jota company, please watch the following video for reference.
We Jota could also supply following related machines, if you are also interested in any type, please feel free to send us an inquiry:
- Hot Melt Thermoplastic CFRP CFRTP Prepreg Manufacturing Machine
- Fully Automatic Thermal Paper Roll Slitting Packing Machine
- Automatic Facial Tissue Making Machine
- Plastic Film, Fabric, Aluminum Foil Slitting Rewinding Machine
- Paper Sheeter
- Paper Tube Making Machine
- CFRP CFRTP FRP Prepreg Slitter
- Paper Drinking Straws Machine
- Label Die Cutting Machine
- Flexo Printing Machine
- Cardboard Tube Cutting Machine