JT-SLT-1400FA Fully Automatic Thermal Paper Roll Slitting Packing Machine

Fully Automatic One-stop Solution
  • More till roll output in 8h
  • No need dedicated operator, labor cost -95%
  • Core feeder, slitter rewinder, conveyor, packer
  • Optional inline printing

PARAMETERS

Model

JT-SLT-1400FA

Unwinding Width

1400mm

Unwinding Diameter

1200mm

Max. Rewinding Diameter

300mm

Min. Slit Width

15mm

Max. Speed

300m/min

Unwinding Shaft

3” Air Expanding Shaft

Rewinding Shaft

0.5”, 1” are available (or as your request)

Voltage

3 phase, 380V, 50Hz

Torque

100Nm

Power

20Kw

Weight

4000Kg

Overall Dimensions (L*W*H)

5500mm x 2200mm x 1880mm

 

SPECIFICATIONS
JT-SLT-1400FA fully automatic thermal paper roll slitting packing machine is able to make thermal receipt paper roll, ATM roll, ECG roll, carbonless copy paper roll, pos till roll, etc.
FEATURES
Siemens PLC and MCGS touch control screen, all the parameters can be set on the screen.
Master motor is Siemens inverter motor, controlled by Inovance AC drive.
Shaftless unwind stand, automatic hydraulic jumbo roll loading.
Ultrasonic web guiding.
Automatic vacuum core sucker.
Upper and lower circular knives shear cutting.
Automatic tucker quickly triggers rewinding.
2 sets loadcell sensor and fully automatic tension controller for constant tension control.
Rotary encoder measures slit length automatically.
90° vertical lay-on roller and banana roller ensures no overlapping problem.
Automatic conveyor.
Automatic packer.

Why JT-SLT-1400FA Fully Automatic Thermal Paper Roll Slitting Packing Machine

In 2019, many potential customers sent us inquiries, they ask us whether we can supply a fully automatic thermal paper roll slitting packing machine.

Because there are too many potential customers have such potential need, we Jota decided to develop a fully automatic thermal till roll production line in 2020.

Because of the COVID-19 epidemic, we Jota could only officially start construction in March this year.

The research and development of Jota’s fully automatic thermal paper roll production line just started in early April 2020.

After 6 months of research and development, we Jota finally released our own fully automatic thermal paper roll slitting packing machine JT-SLT-1400FA.

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With JT-SLT-1400FA, from core feeding to small roll packing, one-stop small thermal roll production can be realized. JT-SLT-1400FA can produce 23,0000-35,000 pcs 57mm x 50mm small roll in 8 hours, no need dedicated operator.

57mm-50mm-till-roll

In order to give you a better understanding of this newly released JT-SLT-1400FA automatic thermal paper roll slitting packing machine, let us introduce it part by part according to its running process. Before the introduction, you can watch the following video first for reference.

The running process of the JT-SLT-1400FA automatic thermal paper roll slitting packing machine is core feeding, core loading, finished roll processing, cycle restarting, unwinding, web-feeding, sliding/waste trimming, winding, conveying, and packing.

thermal-roll-slitting-packing-machine-running-process

Core feeding is completed by an automatic core feeder. As long as the plastic core is placed in the bowl in advance, the core feeder will automatically push the plastic core to the core staging conveyor.

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Bowl feeder

After the plastic core is pushed to the core staging conveyor, the vacuum core sucker will suck up the core and move it forward to the rewinding station.

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Vacuum Core Sucker

When the core sucker moves forward, the front crossbar pushes the last cycle’s small rolls to the finished roll processing station, and these sucked cores are also placed on the rewinding station at the same time.

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After placing the cores, the vacuum core sucker moves backward to the initial position, a rider roller presses down on the finished small roll.

Then the automatic tail cutting gluing unit cuts off the small roll tail and applies glue, rider roller starts rotating, the glue follows the rotation of the rider roller and evenly adheres to the thermal paper’s inner layer, and the small roll is sealed.

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After the small roll is sealed, the machine automatically starts the next winding.

A full cycle winding mainly includes the steps of unwinding, web-feeding, slitting, winding, and waste discharging.

JT-SLT-1400FA introduces a shaftless unwind stand, with it, putting the unwinding shaft into the jumbo roll is not required, a little time could be saved;

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Shaftless Unwind Stand

With automatic hydraulic jumbo roll loading system, max. weight capacity of 3 tons, which can be controlled by remote control, it greatly saves the operator’s physical strength;

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What’s more, the unwinding shaft equips with a magnetic powder brake for tension control.

Magnetic powder brake is very important for keeping constant tension in the whole process. After all, constant tension is the most influential factor for the slitter rewinder machine.

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The web-feeding part is equipped with a fully automatic ultrasonic web guiding system, this web guiding system can monitor the deviation of the jumbo roll’s forward movement.

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Ultrasonic Edge Sensor

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Edge Position Controller

With this system, the web accurately enters the slitting section, and ultimately ensure the slit width accuracy and avoid more material waste.

In the slitting part, the upper and lower round knives shear cutting is applied, shear cutting can guarantee the slitting accuracy to the greatest possible extent, avoid problems such as burrs, and will not affect the finished small rolls’ appearance.

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In the winding part, Jota assembler installs automatic tucker for JT-SLT-1400FA, automatic tucker can quickly tuck the tail, then triggers the winding;

The vertical 90-degree lay-on roller and the web spreader roller/banana roller’s combination can effectively avoid the overlapping problem;

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With the addition of a precision pressure regulator, it is easy to adjust the winding tightness freely.

In the waste trimming part, the machine is equipped with a special waste outlet. Connect the hose to the waste outlet, all the waste edges pass through the hose with the siphon fan’s huge vacuum suction.

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Waste Outlet

Finished roll processing’s last step is ejecting the finished roll onto the conveyor belt. When the finished roll is ejected onto the conveyor belt, the finished roll conveying begins.

After the finished small rolls being broken apart by cylindrical roller and flattened by the pressing die, the finished small rolls’ edges become neater, then they are about to enter the downstream packing step.

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Cylindrical Roller

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Pressing Die

Regarding the packing process, the 1st step is pushing the two rows of finished rolls between the upper and lower heat-shrinkable films.

The sealing knife will cut the heat-shrinkable film to a certain size, wrap the two rows of finished rolls before entering the heat shrink tunnel. Two rows of the finished roll are sealed in the heat shrink tunnel after heating and shrinking.

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In this way, small till rolls packed with the heat-shrinkable film is produced.

Some clients also inquired about thermal roll slitting machine with inline printing function, our Jota engineers also took this requirement into consideration when designing the JT-SLT-1400FA.

Our Jota engineers have innovatively designed a buffer/accumulator for the printing station, ensures that the printing station can be integrated into the whole thermal paper roll production line.

After all, printing is continuous, while the slitting and rewinding process is discontinuous, and jumbo roll running will stop for a while at intervals. Due to this reason, the buffer/accumulator is quite essential for filling those time intervals.

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Buffer/Accumulator

For more details about this inline printing function integration, please send us an inquiry on this website, offer your Email address, we can get in touch with you soon.

Of course, we Jota manufacture other kinds of thermal paper slitting machines, such as 2 layers thermal paper till roll making machine, economical model thermal roll slitting machine, high-end thermal cash register paper roll slitting machine, you can choose different price range models according to your budget and requirements.

In order to let you know more about we Jota company, please watch the following video for reference.

We Jota could also supply the following related machines, if you are also interested in any type, please feel free to send us an inquiry:

  1. Fully Automatic Toilet Paper Maker
  2. Automatic Facial Tissue Making Machine
  3. Plastic Film, Fabric, Aluminum Foil Slitting Rewinding Machine
  4. Paper Sheeter
  5. Paper Tube Making Machine
  6. CFRP CFRTP FRP Prepreg Slitter
  7. Paper Drinking Straws Machine
  8. Label Die Cutting Machine
  9. Flexo Printing Machine
  10. Cardboard Tube Cutting Machine