JT-SUR-1600 Duplex Center-Surface Slitter Rewinder

Best Winding Effect Surface Slitter Rewinder
  • Automatic Hydraulic Jumbo Roll Loading
  • Web Guiding
  • 360-degree Rotation Rewinding Shaft Connector
  • Siemens Motor and Yaskawa AC Drive
  • Optional Differential Friction Rewinding Shaft

Parameters

 Model

 JT-SUR-1600

 Max. Unwinding Width

 1600mm

 Max. Unwinding Diameter

 1500mm

 Max. Rewinding Diameter

 600mm

 Min. Slitting Width

 10mm

 Material Thickness Range

 Paper: 20gsm~300gsm

 Max. Machine Speed

 400m/min

 Unwinding/Rewinding Shaft

 3” and 6” Air Expanding Shaft (Customizable)

 Slitting Precision

 ±0.15mm (EPC is optional for precise slitting)

 Power

 25Kw (7.5Kw x 3 Sets + 2.2Kw x 1)

 Weight

 4500Kg

 

Specifications

Application Material

Aluminum foil, cigarette paper, tipping paper, plug wrap paper, plastic films, non-woven fabric, etc.

Main

Inovance PLC and MCGS touch screen HMI, all the parameters are displayed on the monitor. Just set up the roll diameter, material thickness, initial tension…, the machine runs automatically.

Automatic tension control by PLC.

3 sets of Siemens motor, 1 for material spreading, 2 for rewinding, all are driven by Yaskawa AC drive.

Foothold wall was processed by CNC, quenched A3 steel material, thickness up to 45mm, highly precise and much stronger.

Shafted unwinding stand with Italian RE pneumatic brake or electromagnetic brake.

Heat-treated 3” and 6” air expanding shaft, able to bear heavy duty weight, Max. 3 tons.

All the electric appliances are from Schneider or Omron.

Automatic hydraulic lift-up loading system for the heavy material roll.

Switch between the circular knife and razor blade for different types of material, min. slitting width is 10mm.

Rotary encoder metering slitting length.

All the transmission bearings are the NSK brand.

Waste removal via air blower through expulsion tube.

JT-SUR-1600 Duplex Center-Surface Slitter Rewinder

In your daily life, you could notice that some materials are very thin and sensitive, even they have a stretch or adhesive attributes. Such materials are hard to be handled by ordinary slitter reminders.

As your professional slitting machine manufacturer, our engineering team has customized and released one special tipping paper bobbins slitting rewinding machine JT-SUR-1600 to resolve your pain-point.

It has a special name called central-surface slitting and rewinding machine. As the name suggests, JT-SUR-1600 has combined the features of central motorization and surface touchable rewinding.

central-motorization-and-surface-touchable-rewinding

The central motorized shaft is responsible for rewinding, and the big drum is designed to protect thin material from being pulled off during the winding process. In the process of protecting materials, big drum has two main functions:

1st, thin material is in contact with big drum surface, its force area is increased, the thin material undertakes much less pressure during the winding process, and the probability of being pulled off is greatly reduced;

2nd, the big drum is close to the rewinding shaft, it effectively prevents the deviation or swing of the material during the transmission process, ensures that the finished roll edge is neat enough.

This working pattern has been widely used for narrow cigarette paper bobbin, tipping paper, plug wrap paper, electric insulation paper, etc.

Tobacco-Cigarette-Diagram

Sometimes, in order to realize a better performance, our engineering team creatively utilizes one synchronized belt, enables all the transmission rollers are driven by the same motor to rotate synchronously.

Such design effectively reduces all the surface strength during machine running, paper bobbin’s safety could be guaranteed.

With such technology, it could be applied in some special electric sensitive film, foil film, PVC film as well as some optical coating films’ slitting and rewinding.

One of our dear Bulgaria clients purchased we Jota’s JT-SUR-1600 duplex center-surface slitter rewinder in 2016.

Almost 4 years passed till now, this Bulgaria client just contacted us several times in this period for parts replacement, JT-SUR-1600 slitting rewinding machine always works well in his factory.

JT-SUR-1600-Duplex-Surface-Slitter-Rewinder-2

JT-SUR-1600

Because this Bulgaria client needed a high-quality slitter rewinder for converting especially thin paper, so we Jota recommended JT-SUR-1600 duplex surface slitting rewinding machine to him according to his requirements.

The reason why we recommended JT-SUR-1600 paper slitting machine to Bulgarian customer, is because JT-SUR-1600 surface rewinding slitter machine is very suitable for cutting thin paper.

Besides, JT-SUR-1600 has many other attractive features, you might be interested in such attractive features.

For unwinding section, JT-SUR-1600 slitting machine equips with fully automatic hydraulic mother roll loading system, your operators could load material jumbo roll easily and effortlessly with such system, their labor and time could be saved for other important tasks.

JT-SUR-1600-Duplex-Surface-Slitter-Rewinder-4

Fully Automatic Hydraulic Jumbo Roll Loading

If you have a strict requirement for accurate slitting position and precision, optional web guiding system could be added to JT-SUR-1600 paper slitting machine, then meet your strict requirements.

When it comes to the slitting section, slitting rotary knives are fixed by screws, slitting width could be easily adjusted. What’s more, with press roll’s existence, paper tailing could be held after 1 cycle, then you just need to stick tailings for new cycle running, saves your time.

JT-SUR-1600-Duplex-Surface-Slitter-Rewinder-6

Circular Knives

As for the rewinding section, differential friction shaft could be embedded in JT-SUR-1600 roll slitting machine, then you could use JT-SUR-1600 slitting and rewinding machine to handle material with uneven surface.

With 360-degree rotation rewinding shaft connector in JT-SUR-1600 paper slitter rewinder machine, automatic air inflation and deflation for rewinding shaft, finished reel discharging is quite easy and convenient for your operator.

360-degree-rotation-rewinding-shaft-connector

360-degree Rotation Rewinding Shaft Connector

If you value the quality of slitter rewinder machine very much, JT-SUR-1600 paper roll slitting machine is undoubtedly your first choice.

Because JT-SUR-1600’s configuration list includes Siemens motors, Yaskawa AC drive, Inovance PLC, etc. All the high-quality components ensure you could enjoy a stable and high efficient running machine.

You could watch below presentation video to better understand JT-SUR-1600 foil slitting machine’s working.

Whole Jota professional team is always ready to serve you if you have any requirements for converting your flexible packaging materials, you just need to move your finger to submit an inquiry to us, and then wait for our timely reply.

FAQS on Automatic Paper Slitter Rewinder Machines – What You Should Know

If you’re in search for an automatic paper slitter rewinder, then you’re in the right place. Jota Machineries offers all kinds of slitter rewinders, all depending on your specific needs. Yes, we can customize the machines to suit your requirements.

Other than our many years of experience in paper slitting and cutting, we have managed to win the trust of famous brands – Navigator, Kurz, Mondi, etc. We have clients from all over the world, from Mexico, Egypt, United States, to China.

If you need to know more about our slitter rewinding machines, read on. Here are Frequently Asked Questions regarding slitter rewinders.

What is a Paper Slitter Rewinder?

Slitting machine is a common machine in the machinery industry. E.g. applicable in printing businesses, packaging processes, as well as in slitting film, foil, and fabric.

The cutting and slitting machine’s function is to convert large material rolls (both hard and soft) into narrow width finished rolls.

The slitting machine is mainly used to unwind a large mother roll, cut and slit it with a knife (round disc knife or razor blade knife), and then rewind the narrow finished rolls or small diameter rolls. Then the finished rolls will enter for the next process: printing, die-cutting or lamination.

Paper roll slitting rewinding machine has two functions, one is slitting functions which is used to slit the mother roll into narrow sizes. The other one is rewinding function which is used to rewind the big mother rolls into small diameter paper rolls.

How Does the Roll Slitting Machine Work?

In summary, the slitter rewinder unwinds the jumbo roll material, cuts it through the blades, and then motor drives the winding shaft rotating to roll the material up. During the entire high-speed slitting machine’s operation, it is very important to keep the tension constant.

In length, the slitter rewinder’s working principle is simple. It involves the following steps:

  • Step 1: Mother paper roll unwinding
  • Step 2: Web guide for edge tracking
  • Step 3: Slitting cutting
  • Step 4: Rewinding on pneumatic air shaft
STEP 1: Mother Paper Roll Unwinding

The unwinding means put the big mother roll onto the unwinding stand. This unwinding stands mainly with a double layer floor. The second floor is movable under the help of the leading way and ball linear.

The movable unwinding stand supplies a movable journey for web guide tracking.

STEP 2: Web Guide Tracking

When the web guide is working, there is an ultrasonic sensor to track the paper rolls, which are solid.

The mother rolls on the unwinding stand will move left and right to align all the paper edges to the sensor. It could ensure all the paper edges are smooth.

If your mother rolls are not neat, the web guide will 100% resolve this problem.

NOTE: There is a magnetic brake or motor will be installed on the unwinding stand. It is used for the tension control of the mother paper rolls.

Mainly the magnetic brake is the technician’s option. Due to the easy control system and stable functions. There is an Ampere meter is used to control the magnetic brake.

When the A meter electric current is rising, the tension force in the magnetic brake will increase. If the electric current is decreasing, the tension of the magnetic brake will decrease.

It is sensitive and easy to control. Sometimes, the servo motor will be installed on the unwinding stand. If your material is sensitive, our engineers will install servo motors on the unwinding stand.

The unwinding servo motor synchronizes with the NIP roller motor and rewinding motors. So it comes with a closed loop for tension control.

STEP 3: Slitting and Cutting

After the unwinding stand, the paper rolls will come to the slitting devices.

For different material rolls, we have different cutting methods for options. These are mainly the round disc cutters. Which are installed for different materials like paper rolls, plastic sheet rolls, electric films, and some new energy films.

The round disc cutters are motorized, the lower cutter shaft is active for running. And the upper knife shaft will be occlusal by the means of gear.

Since most roll slitting machine suppliers simply focus on machine speed, they rarely focus on disc cutting knives. But that’s not Jota Machinery. With our slitter rewinder, there is a razor blade for some plastic film slitting.

This is simpler than the round disc cutters.

Better yet, the process becomes a passive working way. Meaning that you only need to cut off the plastic film with a sharpening edge. Then, the razor blade slitting become one of the acceptable slitting ways.

Now, to guarantee a slitting width precision, Jota Machinery has a technician who makes a high precision spacer for limiting your width. This is a lower cutter shaft by assembling different widths of spacers, such as 5mm, 6mm, 7mm etc. depending on your required width.

STEP 4: Rewinding the Pneumatic Air Shaft

After the disc slitting cutters, the jumbo rolls will be rewound by the rewinding shaft. The recommended rewinding method is the central surface rewinding type.

Here, the rewinding air shaft is motorized. But there is a swing type rubber roller to touch the rewinding jumbo rolls to ensure the rewinding edge neatly.

With this type of rewinding method, all jumbo rolls achieve good performances.

Therefore, the roll slitting machine working principle is unwinding – slitting – rewinding. It is simple but not easy. It is full of experiences and knowledge.

If you are interested in the roll slitting machines, it is better you understand which kind of cutting knife methods are preferable and how about your jumbo rolls tension control.

Do You Have Video Demonstrations On How Slitter Rewinders Work?

Yes, of course we do. Here’s a video demonstrating knife positioning on a slitter rewinder, https://youtu.be/Eb2T9BAJ4xU

This process helps you reduce time in getting small finished rolls. You can actually preset all slitting widths, which makes it easier and faster to complete your slitting tasks.

In essence, the slitter machine uses circular knives for paper cutting, then the razor blades are for slit-rewinding films.

What’s Paper Slitting Rewinder Machine Used For?

A slitting rewinder machine is mainly used in flexible packaging processes. The keyword here is “flexible” meaning that it can modified to suit different packaging needs. Thus, it increases efficiency, productivity, and profits to a packaging company.

Also, paper slitting rewinders are majorly applicable in the field of printing press. Therefore, if you are in the printing business, you definitely need one or both of the above equipment.

What Are The Different Types of Slitter Rewinding Machines?

While there are different types of slitting rewinding machines, their functionalities are divided into two. While some are used in slitting hard materials like steel and metals, others are used in slitting soft materials such as paper, film, aluminum foil, and fabric.

Slitting machines are meant to cut materials from large rolls into small rolls, and the cross-cutting sheeting machine cuts the material from large rolls into sheets.

Sheet to sheet is for an offset printing machine, and roll to roll is for a flexographic printing machine and a rotogravure printing machine, etc.

Generally, slitting machinery includes unwinding, web-feeding, slitting, rewinding, controlling, waste collecting sections. It consists of PLC module, AC drive, several motors, digital camera sensor, and automatic tension controller, etc.

Why Choose Paper Slitter Rewinder by Jota Machinery?

For starters, our rewinding machines are versatile and integrate both automatic loading and unloading functions. The paper rewinder machines are equipped with friction shafts, a rotary encoder, automatic stops, and waste edge trimmings.

Other features include:

  • Slitting width ranges of 3mm to 3800mm
  • Unwinding widths of 320mm to 3800mm
  • Maximum unwinding diameter of up to 1800mm
  • Boasts of the Transverse spooling technology
  • Shear slitting switch

Apart from the slitting machines’ amazing features, you can also go with Jota Machinery because:

  1. We’re not only an industry leader in automatic paper slitting machines, but also a trade integrated company. This is under the leadership of a proficient CEO and adept CTO, both with many years of experience in this field.
  2. We have a diligent team that consist of both male and female staff working as hard as supermen and superwomen.
  3. Jota Machinery works with topnotch engineers in the world. And we always consult and confer with other engineers from across the world. The intention is to come up with the best paper slitter machines.
  4. We also love that our products are applicable in all types of industries, from paper, foil, Prepreg UD Tape, to the fabric industry.

Which Paper Slitter Rewinding Machine Should I Buy?

It depends on your needs. But here are the available slitter models.

  • Let’s start with the JT SLT-1400FAslitter machine. This is best for thermal paper rolls. It is 100% automatic hence no need of a dedicated operator. The machine also lets you choose to install an online printing function.
  • The second slitter is the JT SLT-1300C. If you’re working with regular paper or film materials, then this machine is exactly what you need.
  • The third machine is the JT SUR-1600, which works best for aluminum foil and cigarette paper.
  • The fourth slitting rewinder is the JT SLT-2500C. This machine matches the need of those working with jumbo rolls that are greater or equal to 2500mm in width.

How is a Slitter Rewinder Applied in the Film Industry?

After various films are produced from the film blowing machine or plastic film sheet extrusion machine, the width is very great, reaching more than 3000mm.

The function of the wide roll cutter slitter is to slit the film into narrow width strips, and then enter the gravure printing or packaging process.

After printing the composite material, the composite material needs to be cut again to an appropriate width, and then placed on a three edge sealing pouch bag machine to make a bag with appropriate width.

How are Slitting Machines Applicable in the Self-Adhesive Paper Sticker Industry?

This industry has a strong demand for slitting cutter machine. And there are a slew of applications, which include food packaging, daily chemicals, electronics, etc.

In addition to the most basic function of displaying information, the adhesive sticker label application also involves reposting and repeated use, anti-counterfeiting functions, etc.

Anyways, the process of adhesive sticker labeling involves using two types of toll slitters: (a) a 1300mm or a 1600mm roll cutting and slitting machine, and (b) a 320mm slitting and rewinding machine. It may also need an inspection rewinder.

After a self-adhesive compounding, a 1300mm (or a 1600mm) cutting and slitting machine is needed to cut the jumbo roll into 300mm or 400mm widths.

Then, the pattern is printed with water-based ink by a flexo printing machine, passes through the die cutter or mini slitter rewinder machine being cut into narrow strips.

The narrow rolls are usually 250mm or 300mm, which are meant to meet with the flex graphic printing machine size.

Here’s a video on JT SLT-320 Mini Slitting Machine: https://youtu.be/pdxQnCp_m5I

Are Your Slitting Machines Customizable?

Yes, Jota Machinery offers customization of slitting machines.

Due to our experience, and a team of professionals, we can design and customize a slitting machine based on your production scenario. We can also optimize an existing equipment as per your requirement.

All you have to do is send us a sample material, or visit us to better explain your requirements. Once we have an idea of what you want and need, our professional engineers will get to work and come up with the best slitting machine for you.

What Type of Blades Do You Use for the Slitting Machines?

The machines mainly use two types of blades: circular knives and razor blades.

While the circular knives are used in slitting thick and tough materials like paper cardboards, the razor blades are mainly applied in slitting thin materials such as film.

The good news is that we will design different diameter circular knives to meet the requirements of different materials. For example, for a blade that cuts adhesive, our design is to make the blade anti-adhesive, and the blade can handle the edge perfectly well.

What’s more, for slitting and winding machines with higher requirements, we will use Taiwan-made pneumatic knife. This kind of knife itself has high requirements, when machine speed is up to 500m/min, beating range is within 5mm.

How Much is the Slitting Machine?

When it comes to pricing slitter rewinder machines, there’s no one specific cost. It varies based on material type, jumbo roll width, and winding (and unwinding) diameters.

Nonetheless, the 320mm width label slitting machine costs a few thousand dollars. However, some slitting machines are customized for glass fiber and carbon fiber, which can cost more than 100,000 US dollars.

In order to better confirm your desired slitting machinery’s price, it’s best to contact us with your specifications. We will then give you the best quote. Some of the things we need to know include:

  • Material type
  • Jumbo roll width
  • Jumbo roll diameter
  • Required slit width, and
  • Winding diameter

How Do I Choose the Right Slitting Machine?

First of all, we have a wide variety of automatic paper slitter rewinding machines. Each of them is different and suited for a specific function. Some are even customized as per the requirements of a client.

This diversity is what makes Jota Machinery unique and special. And it makes things easier for you to choose the right slitting machine. So, how do you pick the right machine?

Well, it depends on you. Maybe you are looking for a slitting rewinder to meet your needs. Perhaps you need to have a machine that will suit your material’s thickness. Or maybe that’s not enough. It doesn’t matter what your requirements are, we can sort you out. That’s our job!

Nonetheless, when choosing a slitting machine, you ought to accustom yourself with the following:

  • The jumbo roll width determines the unwinding width of your cutting and slitting machine;
  • The jumbo roll diameter determines the unwind stand type, shafted unwind stand or floor pickup shaftless unwind stand;
  • The jumbo roll material thickness determines the slitting knife types, circular knives or razor blades;
  • The finished roll diameter determines the winding frame height, as well as the height of your slitting rewinder machine and the power of the winding motor.

What is Razor Slitting?

The single-sided blade or double-sided blade is placed on a fixed blade holder, during the slitting rewinder machine’s running process. The blade is then dropped so that the blade cuts the web material longitudinally to achieve slitting purpose.

There are two ways of razor slitting:

  1. a) Razor-in-grooved-roll
  2. b) Razor-in-air slitting

The Razor-in-grooved-roll slitting means that when the material runs on the grooved roller, the cutting knife is dropped in the roller’s groove to cut the material longitudinally.

At this time, the material has a certain wrap angle in the grooved roll, which is not easy to drift. When slitting cast PP film, this slitting method is commonly used to improve slitting efficiency.

However, compared to the razor-in-air slitting, it is more inconvenient to set the knife.

On the other hand, Razor-in-air slitting means that when the material passes between nip rollers, the razor falls to cut the material longitudinally. At this time, the material is in a relatively unstable state.

Therefore, the slitting accuracy is slightly worse than that of razor-in-grooved-roll slitting, but this slitting method is convenient for knife setting and easy to operate.

Razor slitting is mainly suitable for slitting thin plastic films and composite films.

What is Shear Slitting in Slitter Rewinder Machines?

Shear slitting usually introduces a male and a female circular blade, the rotating male and female circular blades are formed like a “scissor” to longitudinally cut the incoming web.

The female blades are usually mounted on a roller, and the male blade is either placed on an independent holder or installed on a shaft like the female blades.

Its slitting quality is fantastic even machine runs at high speeds, dust generation can be effectively reduced, both blades’ service life can also be extended.

Shear slitting is widely applicable to many kinds of materials, such as paper, laminates, films, foils, tapes, textiles, and more.

What is Score Slitting?

Score slitting is also referred to as crush cutting, it has always been the most popular slitting form, especially for the older slitting machine.

This technique adopts a rotating blade cutting material against an idler roller with a hardened surface, the idler roller is also called an anvil roll or crush roll.

Compared to razor slitting, changing from one slit width to the other is very simple. Tapes, non-wovens, textiles, foams, rubber, and other more types of material can be processed by score slitting.

What is Tension Control in Automatic Paper Slitter Rewinders?

This is divided into either manual or automatic.

Manual tension control means that when the roll diameter changes to a certain stage during the winding or unwinding process, the operator needs to adjust tension manually.

Fully automatic tension control is to directly measure actual web tension by sensor, and then convert the tension data into a tension signal and feed it back to the tension controller.

By comparing this signal with the tension value preset, the control signal is calculated to automatically command the execution unit, and finally, the actual tension value is equal to the preset tension value, tension stabilizing is realized.

NOTE: Tension control must remain effective at any running speed of different status, including acceleration, deceleration, and uniform speed. Even when emergently shutdown, it should ensure that the material being cut is not scratched or damaged.

In essence, the tension control stability directly affects slitting quality.

Do You Have Any Certifications?

Yes, we’re certified to manufacture automatic paper slitter rewinder machines. We have certifications for capacity, manufacturing, and quality control.

For Capacity:

Located in high-precision machinery industry belt, mature supporting supply chain, sufficient craftsman supply, producing 30 sets slitter rewinder per month without any pressure.

For Manufacturing:

Based on extremely precise slitter rewinder design by our CTO, CNC control and assembly completion by skilled operator, electrical wire connection by experienced electrician.

For Quality Control:

4 times inspection by purchaser, assembler, CNC operator and engineer, ensures quality of finished slitter rewinder.

In order to let you know more about we Jota company, please watch the following video for reference.

We Jota could also supply following related machines, if you are also interested in any type, please feel free to send us an inquiry:

  1. Hot Melt Thermoplastic CFRP CFRTP Prepreg Manufacturing Machine
  2. Fully Automatic Thermal Paper Roll Slitting Packing Machine
  3. Fully Automatic Toilet Paper Maker
  4. Automatic Facial Tissue Making Machine
  5. Paper Sheeter
  6. Paper Tube Making Machine
  7. CFRP CFRTP FRP Prepreg Slitter
  8. Paper Drinking Straws Machine
  9. Label Die Cutting Machine
  10. Flexo Printing Machine
  11. Cardboard Tube Cutting Machine
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